China Hot selling 0.06-15kw Worm Gear Reducer Worm Reduction Gearbox gearbox assembly

Product Description

RV Worm Gear Electric Motor Speed Reducer Gearbox for intelligence equipment

 “Bangfeili “brand BH&BV horizontal and vertical gear motor (with the brake) commonly known as reduction motor, is a kind of speed gear motor and motor (motor) the integration of the body. This integration body usually can also be called gear motor, usually assembled by the integration after complete supply by a professional gear reduction motor factory .

RV Series
Including RV / MRV / NRV.
Main Characteristic of RV Series Worm Gearbox
RV series worm gear reducer is a new-generation product developed by CZPT on the basis of perfecting WJ series products with a compromise of advanced technology both at home and abroad.

1. High-quality aluminum alloy, light in weight and non-rusting.
2. Large in output torque.
3. Smooth running and low noise,durable in dreadful conditions.
4. High radiation efficiency.
5. Good-looking appearance, durable in service life and small volume.
6. Suitable for omnibearing installation.

Main Materials of RV Series Worm Gearbox
1. Housing: die-cast aluminum alloy(frame size: 571 to 090), cast iron(frame size: 110 to 150).
2. Worm: 20Crm, carbonization quencher heat treatment makes the surface hardness of worm gears up to 56-62 HRX, retain carbonization layer’s thickness between 0.3 and 0.5mm after precise grinding.
3. Worm Wheel: wearable stannum bronze alloy.

Models Rated Power Rated Ratio Input Hole Dia. Output Hole Dia. Output Shaft Dia.
RV030 0.06KW-0.18KW 7.5-80 Φ9 Φ14 Φ14
RV040 0.06KW-0.18KW 7.5-80 Φ9 Φ14 Φ14
RV050 0.12KW-0.75KW 7.5-100 Φ14 Φ25(Φ24) Φ25
RV063 0.37KW-1.5KW 7.5-100 Φ19 Φ25(Φ28) Φ25
RV075 0.55KW-4.0KW 7.5-100 Φ24 Φ28(Φ35) Φ28
RV090 0.75KW-4.0KW 7.5-100 Φ24 Φ35(Φ38) Φ35
RV110 1.1KW–7.5KW 7.5-100 Φ28 Φ42 Φ42
RV130 2.2KW-7.5KW 7.5-100 Φ30 Φ45 Φ45
Type Worm Gearbox Speed Reducer
Ratio 7.5,10,15,20,25,30,40,50,60,80,100
Color Blue/SilverGrey
Material Aluminum alloy
Worm wheel:Wearable stannum bronze alloy
Worm shaft:20Cr.carbonize&quencher
Packing  Carton,Wooden Case, Wooden pallet
Flange IEC standard flange or customized
Input Power 0.06kw,0.09kw,0.12kw,0.18kw,0.25kw,0.37kw,0.55kw,0.75kw,1.1kw,1.5kw,2.2kw,3.0kw,4.0kw,5.5kw, 7.5kw
Usages Automation industry, medium mixers and so on 

 

FAQ

Q:Are you trading company or manufacture ?
A:We are manu-factory, consist of 3 branch, distributed in East, South and Central of China .

Q: How to choose a gearbox which meets our requirement?
A: You can refer to our catalogue to choose the gearbox or gear motors,or we can help to choose when you provide the technical information ,
     such as : Power ,ratio,output torque, output speed and motor parameter etc.

Q: What information shall we give before placing a purchase order?
A: a) Vertical or Horizontal type, ratio, input and output type, input flange, mounting position, and motor information  etc.
    b) Housing color.   c) Purchase quantity.    d) Other special requirements.

Q:How long is your delivery time ?what’s your term of payment ?
A:Normally around 2-3 days, the time may vary depending on the order quantity.    We accept FOB, CIF price.

Q:How about your paking and export port ?
A:We provide wooden case for machine package.Special requirements is considerable.     We support shipping ports: ZheJiang ,Other shipping port is       considerable.

Q:What about MOQ?
A:We can accept sample order firstly, so there is no limit for MOQ!

Q:What warranty and after sale service do you offer ?
A:Each product have 1 year(12month) warranty.

 

Application: Motor
Function: Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical and Horizontal
Step: 2/4/6/8 Pole
Customization:

Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

  • Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
  • Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
  • Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
  • Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
  • Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
  • Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
  • Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
  • Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
  • Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
  • Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

Available

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Customized Request

Lubrication Requirements for a Worm Gearbox

Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:

  • Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
  • Lubrica

    Worm Gearboxes in Conveyor Systems: Benefits and Considerations

    Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:

    • Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
    • High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
    • Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
    • Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
    • Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.

    However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:

    • Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
    • Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
    • Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
    • Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.

    Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.

    tion Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.

  • Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
  • Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
  • Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
  • Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
  • Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.

Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.

China Hot selling 0.06-15kw Worm Gear Reducer Worm Reduction Gearbox   gearbox assembly	China Hot selling 0.06-15kw Worm Gear Reducer Worm Reduction Gearbox   gearbox assembly
editor by CX 2023-08-14