Product Description
Product Description
MY-1-SD series 0~180° worm gearbox suitable for Ball Valves, Butterfly Valves, Plug Valves,etc. Handwheel can choose according to your requirements.
This model we have with adjustable end stops travelling nut principle swing angle 0~180° or without end stop swing angle 270°.
Has good mechanical quality and steady operating performance. It has high mechanical efficiency, with new design, and it’s very easy to operate. The flange connecting to valve is according to ISO5211.
Product Parameters
| Model | MY-0 -1S-D |
MY-1 -1S-D |
MY-2 -1S-D |
MY-3 -1S-D |
MY-4 -1S-D |
MY-4 -1SZ-D |
MY-5 -1S-D |
MY-5 -1SZ-D |
MY-6 -1S-D |
MY-6 -1SZ-D |
MY-7 -1S-D |
MY-8 -1S-D |
MY-9 -1S-D |
MY-10 -1S-D |
|
| Flange | F12 | F14 | F16 | (F20) | F25 | F25 | F30 | F30 | F35 | F35 | F40 | F48 | F60 | F60 | |
| φD | 150 | 175 | 210 | 250 | 300 | 300 | 350 | 350 | 415 | 415 | 475 | 560 | 686 | 686 | |
| PCD | D0 | 125 | 140 | 165 | 205 | 254 | 254 | 298 | 298 | 356 | 356 | 406 | 483 | 603 | 603 |
| N-H-DP | 4-M12-18 | 4-M16-24 | 4-M20-30 | 8-M16-24 | 8-M16-24 | 8-M16-24 | 8-M20-27 | 8-M20-27 | 8-M30-45 | 8-M30-45 | 8-M36-54 | 12-M36-54 | 20-M36-54 | 20-M36-54 | |
| Convex (D1×h) | 85×3 | 100×4 | 130×5 | 140×5 | 200×5 | 200×5 | 230×5 | 230×5 | 260×5 | 260×5 | 300×8 | 370×8 | 470×8 | 470×8 | |
| Max stem dia. | 38 10×8 |
45 14×9 |
55 16×10 |
65 20×12 |
80 22×14 |
80 22×14 |
105 28×16 |
105 28×16 |
115 32×18 |
115 32×18 |
140 36×20 |
155 40×22 |
200 45×25 |
220 50×28 |
|
| Input shaft | 20 | 20 | 20 | 30 | 30 | 30 | 30 | 30 | 30 | 30 | 40 | 40 | 50 | 50 | |
| 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8 | 12 | 12 | 14 | 14 | ||
| 40 | 40 | 40 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 60 | 60 | 75 | 75 | ||
Company Profile
FAQ
Q: What’s your main products?
A: Our main products are worm gearbox, bevel gearbox and spur gearbox for gate valve, globe valve, ball valve, butterfly valve and etc.
Q: How long is your delivery time?
A: Delivery time was depends on the quantity of the order and our inventory, normally is 10~15 days.
Q: Term of payment?
A: T/T 30% in advance, T/T balance before shipment.
Q: Can you provide free sample?
A: Yes, we can provide the sample for free, but the shipping costs need paid by yourself.
Q: Could you specially design and produce according to client’s requirements?
A: Yes, we can
If any other questions about our products, welcome to contact us.
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| Application: | Industry Valve |
|---|---|
| Function: | Change Drive Torque |
| Step: | Double-Step |
| Type: | Worm Gear Box |
| Operation: | Electric Type |
| Protection Grade: | IP65 (IP67,IP68 Optional) |
| Customization: |
Available
| Customized Request |
|---|
Self-Locking Properties in a Worm Gearbox
Yes, worm gearboxes exhibit self-locking properties, which can be advantageous in certain applications. Self-locking refers to the ability of a mechanism to prevent the transmission of motion from the output shaft back to the input shaft when the system is at rest. Worm gearboxes inherently possess self-locking properties due to the unique design of the worm gear and worm wheel.
The self-locking behavior arises from the angle of the helix on the worm shaft. In a properly designed worm gearbox, the helix angle of the worm is such that it creates a mechanical advantage that resists reverse motion. When the gearbox is not actively driven, the friction between the worm threads and the worm wheel teeth creates a locking effect.
This self-locking feature makes worm gearboxes particularly useful in applications where holding a load in position without external power is necessary. For instance, they are commonly used in situations where there’s a need to prevent a mechanism from backdriving, such as in conveyor systems, hoists, and jacks.
However, it’s important to note that while self-locking properties can be beneficial, they also introduce some challenges. The high friction between the worm gear and worm wheel during self-locking can lead to higher wear and heat generation. Additionally, the self-locking effect can reduce the efficiency of the gearbox when it’s actively transmitting motion.
When considering the use of a worm gearbox for a specific application, it’s crucial to carefully analyze the balance between self-locking capabilities and other performance factors to ensure optimal operation.
Energy Efficiency of a Worm Gearbox: What to Expect
The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:
- Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
- Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
- Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
- Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
- Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.
When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.
Preventing Backlash in a Worm Gearbox
Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:
- High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
- Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
- Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
- Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
- Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
- Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.
It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.
editor by CX 2024-02-27