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China best 25: 1 Ratio RV 030 50 Vertical Shaft Motor Worm Gearbox components of gearbox

Product Description

25:1 Ratio RV 030 50 Vertical Shaft Motor Worm GearBox

Product Description

NMRV 571-150 worm gear box with flange and electric motor
NMRV+NMRV Double Stage Arrangement Reduction Gear Box
RV Series Worm Gearbox
worm speed reducer
nmrv worm gear motor

Detailed Photos

RV Series
Including RV / NMRV / NRV.
Main Characteristic of RV Series Worm Gearbox
RV series worm gear reducer is a new-generation product developed by CHINAMFG on the basis of perfecting WJ series products with a compromise of advanced technology both at home and abroad.
1. High-quality aluminum alloy, light in weight and non-rusting.
2. Large in output torque.
3. Smooth running and low noise,durable in dreadful conditions.
4. High radiation efficiency.
5. Good-looking appearance, durable in service life and small volume.
6. Suitable for omnibearing installation.
Main Materials of RV Series Worm Gearbox
1. Housing: die-cast aluminum alloy(frame size: 571 to 090), cast iron(frame size: 110 to 150).
2. Worm: 20Crm, carbonization quencher heat treatment makes the surface hardness of worm gears up to 56-62 HRX, retain carbonization layer’s thickness between 0.3 and 0.5mm after precise grinding.
3. Worm Wheel: wearable stannum bronze alloy.

SPEED RATIO 7.5~100
OUTPUT TORQUE <1050NM
IN POWER 0.09-11KW
MOUNTING TYPE FOOT-MOUNTED FLANGE-MOUNTED

Product Parameters

When working, great load capacity, stable running, low noise with  high efficiency.
  Gear Box’s Usage Field
1 Metallurgy       11 Agitator  
2 Mine       12 Rotary weeder  
3 Machine       13 Metallurgy   
4 Energy       14 Compressor
5 Transmission     15 Petroleum industry
6 Water Conserbancy     16 Air Compressor
7 Tomacco       17 Crusher  
8 Medical       18 Materials
9 Packing     19 Electronics  
10 Chemical industry     20 Textile indutry
           
Power 0.06kw 0.09kw 0.12kw 0.18kw 0.25kw 0.37kw 0.55kw
0.75kw 1.1kw 1.5kw 2.2kw 3kw 4kw 5.5kw
7.5kw 11kw 15kw        
Torque 2.6N.m-3000N.m
Ratio 7.5-100, the double gearbox is  more
Color Blue, Silver or as customers’ need
Material Iron or Aluminium
Packing Carton with Plywood  Case or as clients’ requirement
Type RV571 RV030 RV040 RV050 RV063 RV075 RV090
Weight 0.7kg 1.3kg 2.3kg 3.5kg 6.2kg 9kg 13kg
Type RV110 RV130 RV150        
Weight 35kg 60kg 84kg        

Certifications

Packaging & Shipping

Company Profile

Our Advantages

FAQ

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Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Worm
Gear Shape: Worm
Step: Single-Step
Customization:
Available

|

Customized Request

worm gearbox

Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

  • Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
  • Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
  • Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
  • Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
  • Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
  • Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
  • Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
  • Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
  • Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
  • Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

worm gearbox

Worm Gearbox Applications in Robotics and Automation

Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:

  • Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
  • Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
  • Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
  • Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
  • Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
  • Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
  • Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
  • Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
  • Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
  • Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.

Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.

worm gearbox

Advantages of Using a Worm Reducer in Mechanical Systems

Worm reducers offer several advantages that make them suitable for various mechanical systems:

  • High Gear Reduction Ratio: Worm gearboxes provide significant speed reduction, making them ideal for applications that require a high gear reduction ratio without the need for multiple gears.
  • Compact Design: Worm reducers have a compact and space-saving design, allowing them to be used in applications with limited space.
  • Self-Locking: Worm gearboxes exhibit self-locking properties, which means that the worm screw can prevent the worm wheel from reversing its motion. This is beneficial for applications where the gearbox needs to hold a load in place without external braking mechanisms.
  • Smooth and Quiet Operation: Worm gearboxes operate with a sliding motion between the teeth, resulting in smoother and quieter operation compared to some other types of gearboxes.
  • High Torque Transmission: Worm gearboxes can transmit high torque levels, making them suitable for applications that require powerful torque output.
  • Heat Dissipation: The sliding action between the worm screw and the worm wheel contributes to heat dissipation, which can be advantageous in applications that generate heat during operation.
  • Stable Performance: Worm reducers offer stable and reliable performance, making them suitable for continuous operation in various industrial and mechanical systems.

Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.

China best 25: 1 Ratio RV 030 50 Vertical Shaft Motor Worm Gearbox   components of gearbox	China best 25: 1 Ratio RV 030 50 Vertical Shaft Motor Worm Gearbox   components of gearbox
editor by CX 2024-03-02

China 90 degree Gearbox NMRV030 Worm Gear Speed Reducer 51 – 80 1 for 9mm or 11mm input shaft with Great quality

Guarantee: 1 12 months
Applicable Industries: Garment Stores, Building Material Outlets, Manufacturing Plant, Machinery Mend Outlets, Meals & Beverage Manufacturing facility, Farms, Cafe, Retail, Printing Stores, Building works , Vitality & Mining, Foods & Beverage Retailers, Other
Excess weight (KG): 2 KG
Personalized support: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: by the ratio, by the Ratio
Input Velocity: 1400rpm, 1400rpm
Output Velocity: 14-280rpm, 14-280rpm
Rated Power: .06-15kw
Ratio: 1:10,15,twenty,25,thirty,40,fifty,sixty,eighty,100
Color: blue/silver/gray/black or CZPT your ask for
Worm equipment: 9-4# or 10-1# or 12-2#copper for your alternative
Bearing: C&U/QC or CZPT your request
Lubricant: artificial/mineral oil
Top quality Handle: ISO9001:2015
Packaging Particulars: 5 layers of Carton 063,075,090,110,130 worm gearboxHousingaluminum with oven painting for RV030-090 gear reducer,cast iron for RV110 and one hundred thirty gear reducer.Colorblue/silver/grey/black or CZPT your ask forWorm gear9-4# or 10-1# or 12-2#copper for your choiceWorm shaft20CrMn Ti (low-carbon alloy steel)with carburizing and quenching, tooth grindingBearingC&U/QC or CZPT your ask forLubricantsynthetic/mineral oilIEC Flange56B14, 63B14, 63B5, 63B5, 71B14,80B14 AND SO ONQuality ControlISO9001:2015PackageCarton+Wood Case Organization Profile Your Reliable Industrial Gearbox Supplier — Shengjie ReducerHangZhou Shengjie Reducer Co., Ltd., is a professional business engaged in the design and style, manufacturing, and income of numerous varieties of pace reducers this kind of as RV worm gearbox, WP worm gearbox, worm screw jack, helical equipment motor, cycloidal speed reducer, cylindrical gearbox, motor, and so on. Soon after much more than twenty a long time of complex reserve innovation, now we have a series of superior manufacturing traces and specialist testing equipment, as nicely as a staff of complex employees who attempt for perfection. With the benefits of large precision, reduced sounds, prolonged provider life, secure efficiency, and so on., our merchandise has coated a variety of industries these kinds of as metallurgy, stone, woodworking, chemical, lifting, mining, petroleum, textile, health care, maritime ships and other industries, and are extensively praised by domestic and international consumers. “Steady refinement, looking for a CZPT scenario” motorbike daelim spare components is our CZPT goal. We constantly purpose to offer our buyers with reliable and durable reducers. Welcome new and aged buyers to visit our factory, let’s work together and develop amazing! Manufacturing and tests products CNC Worm Equipment Bogging Device CNC Worm Grinding Machine CNC Lathe Warehouse Properly-placed Spare Parts Housing Processing Assembly Workshop Air Tightness Examination Gear And Shaft Measuring Equipment Packing & Shipping FAQ Q1: What data need to I explain to you to get a estimate?A1: Remember to suggest us type of pace reducer, product/dimensions, ratio, electricity, purchase quantity or other specifications, we will deliver you comprehensive quotation. If you are not obvious about which reducer you need, please tell us your prerequisite as significantly as attainable, we will assist you pick designs. Q2: How is your quality?A2: As a expert gearbox supplier over ten many years, we often just take items top quality as the prime precedence of organization development. We in no way cut corners on merchandise material and processing. Each and every of our components and reducers are rigorously inspected by expert high quality management employees, guaranteeing that the goods supplied to consumers are dependable and durable.Q3: What is your minimal order quantity?A3: Our MOQ is from 1pc, any customer’s wants or orders will be valued, and we are willing to offer our customers with best support.Q4: Can you make OEM/ODM orders?A4: Indeed, we have wealthy expertise on OEM/ODM orders. Make sure you seek the advice of our income group for far more specifics.Q5: Do you give samples?A5: Yes, samples are accessible for top quality analysis, and sample value will be refunded from formal order.Q6: What type of packaging do you use?A6: Generally we use packaging 5 layer of export normal cartons, plywood pallets, plywood cases. The packing relies upon on dimensions and weight of different gearboxes, we will make positive each gearbox will be secured well to avoid injury for the duration of transportation.Q7: What is your shipping and delivery conditions and payment terms?A7: EXW, FOB(HangZhou/ZheJiang ), CFR, CIF, DAP,DDP are accessible.We take T/T(30% payment as deposit, 70% payment prior to cargo), L/C, Funds. Relevant pictures or films of finished goods will be presented prior to your harmony payment. And inspection from your aspect is also recognized.Q8: How long is your lead time? How do you assure on-time shipping and delivery?A8: For FCL order, thirty-forty times following acquiring your deposit, urgent buy can be concluded in fifteen-20days. For LCL order, it will just take 7-15days.Q9: How to produce the goods?A9: by sea – consumer appoints the forwarder, or our revenue staff finds suited forwarder for purchasers.by air – consumer offer acquire express account, or our revenue crew finds ideal categorical for purchasers, mainly for sample or urgent get.Our business can also arrange to supply the merchandise to some spots in China appointed by purchasers.Q10: What about your merchandise warranty period of time and soon after-revenue plan?A10: Our warranty time period is 1 year since cargo date. Our product good quality complaint rate is considerably less than .5%. If you meet up with any troubles in the course of making use of our merchandise, make sure you give us images or video clips, we will give feedbacks in 24 several hours. If reducer failures by non-human variables, we will deliver spare parts or products for you to replace. Aside from, our experts can also give remote assistance if necessary.

worm reducer

Is a worm gear reducer gearbox right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China 90 degree Gearbox NMRV030 Worm Gear Speed Reducer 51 – 80 1 for 9mm or 11mm input shaft     with Great quality China 90 degree Gearbox NMRV030 Worm Gear Speed Reducer 51 – 80 1 for 9mm or 11mm input shaft     with Great quality
editor by Cx 2023-06-27