Situation: New
Warranty: 3 months
Relevant Industries: Developing Content Stores, Manufacturing Plant, Machinery Repair Stores, Food & Beverage Manufacturing unit, Farms, Printing Retailers, Construction works , Energy & Mining
Fat (KG): one
Showroom Spot: None
Online video outgoing-inspection: Not Obtainable
Machinery Take a look at Report: Not Offered
Advertising and marketing Kind: New Item 2571
Warranty of core components: 6 Months
Main Components: PLC, Motor, Bearing, Gearbox, Motor, Force vessel, Equipment, Pump
Structure: Flexible
Substance: Brass Metal Stainless metal Aluminum
Coatings: Black Oxide
Torque Capacity: custome
Model Variety: OEM
Processing Variety: NC turning, grinding
Certification: ISO9001
tolerance: .001 or Custome
Port: ZheJiang / HangZhou
Item Overviews
| Size | Customer’s Request |
| MOQ | Relies upon on the drawing |
| Model | BRM |
| Sample | Available |
| Attribute | Large Qulity and Substantial Precision |
| Warranty | 3 months |
| Deal | PP bag/Carton or OEM |
| Diameter | As per Customer’s requirement |
| Tolerance | .001mm or Customized |
| OEM&ODM | Acknowledged |
| Major method | Cnc lathe turning |
| Area of Origin | ZheJiang ,China |
| Primary content | Brass, Metal,Stainless steel, Aluminum |
| Item Type | Shaft parts,Stainless Metal Shafts ,Prolonged Shafts,Output Shafts,Motor Shaft and many others. |
| Welcome OEM/ODM Order! | |
| Content Available | one, Iron: 1213, 12L14,1215,ect2, Metal:C45(K1045), C46(K1046), Coupling manufacturer DL sort rubber coupling CG-M5505 tire coupling for motor pump connect extremely adaptable C20,ect3, Stainless Metal: SS201, SS303, SS304, SS316, SS416, SS4204, Brass:C36000 ( C26800), C37700,( HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40)5,Bronze: C51000, C52100, C54400, etc6,Aluminum: Al6061, Al6063,Al7571,Titanium8,Plastic:PP(Polypropylene),Pc(Polycarbonate),PTFE(Teflon),POM,Nylon,ect9,OEM in accordance to your ask for |
| Floor remedy | Anodized various color,Mini sprucing&brushing,Electronplating(zinc plated,nickel plated,chrome plated), Energy coating& Coupling Producers tire coupling as an alternative of martin PVD coating,Laser marking&Silk monitor,Printing,Welding,Harden and so forth. |
| Method Obtainable | Precision Stamping:Punching,Piercing,Shearing,Blanking,Bending,Drawing,Annealing CNC Machining:Auto lathing/turning,Milling,Grinding,Tapping,Drilling,Casting,Laser cutting,Injection Molding |
| Guide Time(Rough) | Samples:7-10 workdays,Bulk Goods:twelve-15 Workdays (Please check out the precise direct time when actual creation ) |
| Max OD. | 150mm |
| Min OD. | .6mm |
| Max Length | 1000mm |
| OD Tolerance | Centerless Grinding .001mm / Cylindrical Grinding .005mm |
| Roundness Tolerance | Centerless Grinding .0005mm / Cylindrical Grinding .003mm |
| Operate-out Tolerance | Centerless Grinding .001mm / Cylindrical Grinding .01mm |
| Roughness Tolerance | Centerless Grinding Rz0.4 / Cylindrical Grinding Rz2. |
Business Profile
Given that our inception in 2006,BRM&ATM Team has focused mostly on producing large-precision shafts and hardware elements for export.Many thanks to a long time of steady expansion and accumulation.We collaborate with industry leaders.
From Germany,Japan,and Switzerland,BRM&ATM has imported testing equipment and higher-precision generation machines.Automotive,residence appliances,interaction,equipment and instrumentation, aerospace,and other industries make use of our goods extensively.These merchandise are equipped to several internationally renowned companies,such as Valeo,Siemens,Brose,MAGNA, Computerized Modular Conveyor Sprocket For Modular Belt Conveyor Bosch,MTD,Karcher,Nidec,Mitsuba,SONY,B&D,Liteon,Canon,HP,and a wonderful quantity of other individuals.
We have successively obtained and taken care of our certifications in ISO9001,QS9000:1998,ISO/TS16949:2002, and ISO14001:2004.Apart from,we are a lengthy-time Inexperienced Associate of Sony.
We opened a factory that is much more than thirty,000 square CZPT in dimensions and employs much more than 1,000 individuals.More than 2 billion shafts are produced each year.
Manufacturing facility Setting
CNC Gear
Inspection &Lab Products
Manufacturing tools Amount
| Processing products | The variety of |
| CNC lathe | 233 |
| Automated lathe | six |
| Automated auto instrument | 34 |
| Cylindrical grinding equipment | twelve |
| Centerless grinding | 116 |
| Milling machine | 5 |
| Equipment hobbing equipment | 11 |
| CNC horizontal equipment hobbing device | 1 |
| Thread rolling machine | 26 |
| Mesh belt furnace | two |
| High frequency products | four |
| Nitriding equipment | six |
| Cleaning products | six |
Inspection tools Amount
| The title of the instrument | The number of |
| The projector | 29 |
| Electronic tool microscope | 1 |
| Roundness instrument | 5 |
| Roughness meter | five |
| Three coordinates measuring instrument | 1 |
| Ultrasonic flaw detector | one |
| Hardness tester | 11 |
| Fluorescent coating thickness gauge | one |
| Salt spray tests machine | 1 |
| Outer diameter measuring instrument | 1 |
| Metallographic microscope | one |
| Equipment meshing apparatus | 1 |
| Gear measuring instrument | one |
| Equipment beat detector | 1 |
| Alignment instrument | 1 |
| Electronic pneumatic measurement instrument | three |
| Phosphor powder flaw detector | 1 |
customized
FAQ
one: How can I get shaft sample?
Sample price will be free of charge if we have in inventory, you just need to have to shell out the shipping price is Ok.
two: How can I get the quotation?
Remember to deliver us details for estimate: drawing, materials, excess weight, quantity and request,w can settle for PDF, ISGS, DWG, Phase file structure.If you don’t have drawing, please ship the sample to us,we can quote dependent on your sample as well.
three: Can you give me aid if my merchandise are really urgent?
Yes, We can work extra time and include a couple of devices to generate these products if you want it urgently.
four:Do you give samples ? is it free of charge or further ?
Indeed, we could offer the sample for totally free cost but do not pay the cost of freight.
five: I want to maintain our design and style in mystery, can we CZPT NDA?
Positive, we will not show any customers’ design and style or display to other men and women, Substantial Quality and Longevity ISO Normal Sprockets we can CZPT NDA
GET INTO THE Store
Worm gear reducer gearbox
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
high efficiency
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
low noise
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
Self-locking function
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
editor by Cx 2023-06-19