Product Description
Technical data list:
Type: | Worm Gear Speed Reducer |
Model: | NMRV571–150 |
Ratio: | 1:7.5,10,15,20,25,30,40,50,60,80,100 |
Color: | Blue/Silver Or On Customer Request |
Material | Housing: Blue-Coloured Cast-Iron Worm Gear-Copper-10-3# Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC Shaft-chromium steel-45# |
Lubricant: | Synthetic&Mineral |
Bearing: | C&U Bearing |
Seal: | NAK SKF |
Warranty: | -30-40°C |
ICE FLANGE | 80B5,90B5,100B5,112B5,132B5,160B5 |
Rated power: | 0.06KW,0.12KW,0.25KW,0.75KW,1.5KW,3KW,5.5KW,7.5KW |
Application | Metallurgical machinery, food machinery, stage machinery, welding machinery, road machinery, amusement machines, packaging machinery, Rubber and plastic machinery, environmental protection machinery ,engineering machinery, construction machinery, machine tool industry, automotive industry, logistics and transportation and so on |
NMRV | PAM | N | M | P | D | |||||||||||
ICE | 5 | 7.5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | 80 | 100 | ||||
25 | 56B14 | 50 | 65 | 80 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | |||
30 | 63B5 | 95 | 115 | 140 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | |||
63B14 | 60 | 75 | 90 | |||||||||||||
56B5 | 80 | 100 | 120 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | ||
56B14 | 50 | 65 | 80 | |||||||||||||
40 | 71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | ||||
71B14 | 70 | 85 | 105 | |||||||||||||
63B5 | 95 | 115 | 140 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | |
63B14 | 60 | 75 | 90 | |||||||||||||
56B5 | 80 | 100 | 120 | 9 | 9 | 9 | 9 | |||||||||
50 | 80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | |||||
80B14 | 80 | 100 | 120 | |||||||||||||
71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | ||
71B14 | 70 | 85 | 105 | |||||||||||||
63B5 | 95 | 115 | 140 | 11 | 11 | 11 | 11 | 11 | ||||||||
63 | 90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | ||||||
90B14 | 95 | 115 | 140 | |||||||||||||
80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | ||||
80B14 | 80 | 100 | 120 | |||||||||||||
71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | 14 | ||||||||
71B14 | 70 | 85 | 105 | |||||||||||||
75 | 100/112B5 | 180 | 215 | 250 | 28 | 28 | 28 | |||||||||
100/112B14 | 110 | 130 | 150 | |||||||||||||
90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | ||||||
90B14 | 95 | 115 | 140 | |||||||||||||
80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | |||||
80B14 | 80 | 100 | 120 | |||||||||||||
71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | |||||||||
90 | 100/112B5 | 190 | 215 | 250 | 28 | 28 | 28 | 28 | 28 | 28 | ||||||
100/112B14 | 110 | 130 | 160 | |||||||||||||
90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | ||||
90B14 | 95 | 115 | 140 | |||||||||||||
80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | ||||||||
80B14 | 80 | 100 | 120 | |||||||||||||
110 | 132B5 | 230 | 265 | 300 | 38 | 38 | 38 | 38 | ||||||||
100/112B5 | 180 | 215 | 250 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | ||||
90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | ||||||
80B5 | 130 | 165 | 200 | 19 | 19 | |||||||||||
130 | 132B5 | 230 | 265 | 300 | 38 | 38 | 38 | 38 | 38 | 38 | 38 | |||||
100/112B5 | 180 | 215 | 250 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | ||||||
90B5 | 130 | 165 | 200 | 24 | 24 | |||||||||||
150 | 160B5 | 250 | 300 | 350 | 42 | 42 | 42 | 42 | 42 | |||||||
132B5 | 230 | 265 | 250 | 38 | 38 | 38 | 38 | 38 | 38 | |||||||
100/112B5 | 180 | 215 | 200 | 28 | 28 | 28 | 28 |
Workshop show
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment 30%TT in advance. 70% T/T before shippment
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Feature: | High Speed, Vacuum, Antimagnetic, Cold-Resistant, Corrosion-Resistant, Heat-Resistant |
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Step: | Single-Step |
Layout: | Three-Ring |
Openness: | Open |
Installation: | Horizontal |
Transmission Form: | Worm |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Can a Worm Gearbox Be Used in Heavy-Duty Machinery?
Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:
- High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
- Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
- Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
- Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
- Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.
However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.
Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.
How to Calculate the Efficiency of a Worm Gearbox
Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:
- Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
- Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
- Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%
For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.
It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.
Types of Worm Gear Configurations and Their Uses
Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:
- Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
- Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
- Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
- Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
- Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
- Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.
Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.
editor by CX 2024-03-14
China manufacturer Cycloidal Gearbox Cyclo Speed Reducer Gearboxes Gear Best Price Manufacture Box Drive Motor Planetary CZPT Power Industrial Transmissio gearbox definition
Product Description
SC Transmission Cycloidal gearbox Cyclo Drivecyc lo gear box drive motor speed reducer gearboxes planetary CHINAMFG power industrial transmission best price manufacture Cycloidal gearbox
Product Description
Cyclo Drive are unsurpassed where drive technology is concerned. The Cyclo drive is superior to traditional gear mechanisms, since it only operates with rolling force and is not exposed to shear forces. By comparison with gears with contact loads, Cyclo drives are more resistant and can absorb extreme shock loads by means of uniform load distribution over the power transmitting components. Cyclo drives and Cyclo drive geared motors are characterized by their reliability, long service life and outstanding efficiency, even under difficult conditions.
Applications:Conveyor systems,Food and sugar industry,Mixers and agitators,Metalworking machines,Water treatment plants,Recycling plants,Poultry Processing Equipment,Sawmills and woodworking machines,Rolling mills,Construction machinery,Paper industry
Cycloidal Reducer
Power range:0.12-90KW
Transmission ration range:7-650000
Output torque(Kn.m):top to 30
Product Parameters
Company Profile
FAQ
Shipping
Application: | Motor, Machinery, Agricultural Machinery |
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Gear Shape: | Bevel Gear |
Step: | Single-Step |
Type: | Worm Reducer |
Motor: | Can Be Matched with The Motor |
Ratio: | 7-650000 |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
What are the Noise Levels Associated with Worm Gearboxes?
The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:
- Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
- Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
- Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
- Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
- Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
- Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.
It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.
Worm Gearbox vs. Helical Gearbox: A Comparison
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
Aspect | Worm Gearbox | Helical Gearbox |
Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
Advantages of Using a Worm Reducer in Mechanical Systems
Worm reducers offer several advantages that make them suitable for various mechanical systems:
- High Gear Reduction Ratio: Worm gearboxes provide significant speed reduction, making them ideal for applications that require a high gear reduction ratio without the need for multiple gears.
- Compact Design: Worm reducers have a compact and space-saving design, allowing them to be used in applications with limited space.
- Self-Locking: Worm gearboxes exhibit self-locking properties, which means that the worm screw can prevent the worm wheel from reversing its motion. This is beneficial for applications where the gearbox needs to hold a load in place without external braking mechanisms.
- Smooth and Quiet Operation: Worm gearboxes operate with a sliding motion between the teeth, resulting in smoother and quieter operation compared to some other types of gearboxes.
- High Torque Transmission: Worm gearboxes can transmit high torque levels, making them suitable for applications that require powerful torque output.
- Heat Dissipation: The sliding action between the worm screw and the worm wheel contributes to heat dissipation, which can be advantageous in applications that generate heat during operation.
- Stable Performance: Worm reducers offer stable and reliable performance, making them suitable for continuous operation in various industrial and mechanical systems.
Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.
editor by CX 2023-10-09
China Reliable Reducers WPWDKO Worm Speed Reducers Gearboxes Gear Motors Planetary Hypoid Helical Gear For Machine double stage worm gearbox
Guarantee: 1 calendar year
Relevant Industries: Accommodations, Garment Stores, Building Content Stores, Manufacturing Plant, Machinery Restore Shops, Meals & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Store, Printing Stores, Design works , Vitality & Mining, Meals & Beverage Shops, Marketing Firm, Other
Excess weight (KG): 30 KG
Custom-made assistance: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 1.8-2430N.M
Enter Speed: 750-1500rpm
Output Pace: 14-280rpm
clolor: Blue/gray/yellow
Packaging Specifics: Cartons and robust picket situation for sea transporation
Port: HangZhou,ZheJiang
WP worm reducer:WP worm gear and worm reducer is created on the basis of wd reducer, the worm is manufactured of 45 # large top quality steel soon after heattreatment processing and production, worm equipment with tin bronze forged, use-resisting efficiency is great, especially on thebearing ability is more obvious, Tricycle Axle Sprocket Compatible 420 No-tooth Freewheel 29 Tooth Chain Wheel is mostly utilised in plastics, metallurgy, beverage, mining, lifting transportation, chemical reductiondrive construction and other mechanical tools.WP worm reducer features:1, sleek transmission, vibration, so that the effect and sounds are tiny, deceleration ratio, vast flexibility, can be utilized withall kinds of mechanical gear.2, can accomplish a huge transmission ratio by solitary phase transmission, compact structure, most varieties of reducer has betterself-locking, braking demands of mechanical products can help save the brake system.3. The meshing friction decline of worm screw tooth and worm equipment tooth floor is big, so the transmission performance is lowerthan that of the equipment, which is inclined to heating and substantial temperature.4. Increased needs for lubrication and cooling.5, good compatibility, worm gear and worm are manufactured in accordance with nationwide expectations, bearings, oil seals and otherstandard components.6. Types of box body: simple variety (box body is vertical or horizontal structure with sole baseboard) and common sort (box bodyis rectangular, with fastened screw holes on a lot of sides, without having sole baseboard or with sole baseboard put in independently)7, Substantial Top quality NMRV RV Worm Gear Velocity Reducer Electric Motors Hypoid Cycloidal Planetary Gearbox For Chemical Area the input shaft link mode has the simple kind (single enter shaft and double enter shaft), with 2 varieties of motor flange.8. The placement course of the output and enter axes is reduced and upper Output shaft up and down Input axis up and down.9. Two or 3 reducer sets can be employed to sort multi-phase reducer to obtain the greatest transmission ratio. Packing & Shipping and delivery Packaging: In order to guarantee the integrity of solution visual appeal, we will pick cartons, wood pallets and wood pallets in accordance to buyer wants. ●Delivery time: Every single reducer is made and tested in accordance with stringent and set procedures to ensure that the top quality is correct ahead of leaving the manufacturing unit and supply on time. ●Transportation manner: We will choose the most appropriate method of transportation for our customers according to the weight and measurement of the goods. We can also choose the manner of transportation in accordance to the demands of our customers. ●Receiving and following-product sales support: After obtaining the products, remember to examine whether or not they are in very good condition. We will provide customers with ideal right after-revenue support. Organization Profile HangZhou Suyishi Transmission Co., Ltd. is a specialist manufacturer and distributor of speed reducer,gearbox, electric motor, gearmotor, screw jack, couplings and other transmission merchandise. We will provide consumers at home and abroad with cost-efficient prices and stable good quality. Welcome domestic and foreign consumers to inquire and cooperate.With rapidly supply, exceptional after-income services, superior generating facility, our speed reducer promote properly the two at property and abroad. We have exported our reducers to Southeast Asia, Japanese Europe and Middle East and so on. Our intention is to develop and innovate on basis of large good quality, and develop a great popularity for reducers. FAQ 1. who are we?We are based in ZHangZhoug, China, commence from 2571,sell to Japanese Asia(55.00%),North America(5.00%),Japanese Europe(5.00%), 070 105cc Chain sprocket go over NOKER professional chainsaw spare components wholesale petrol chainsaw South Asia(5.00%). There are whole about eleven-fifty folks in our business office.2. how can we promise top quality?Always a pre-production sample just before mass productionAlways ultimate Inspection before shipment3.what can you get from us?velocity reducer,Gearbox,Electrical motor,Gearmotor,Couplings4. why should you get from us not from other suppliers?We have some outstanding salesman ( with far more than ten several years epxort expertise)5. what solutions can we provide?Approved Delivery Terms: FOB,CFR,CIF,EXW,Categorical Delivery;Accepted Payment Currency:USD,EUR,CNYAccepted Payment Sort: L/C,D/P D/A,MoneyGram,PayPal,Western Union,CashLanguage Spoken:English,Chinese,Spanish,Arabic, High-top quality pilot bore sprocket common sprocket multi-function standard sprocket Russian Semi-Computerized PET Bottle Blowing Machine Bottle Making Device Bottle Moulding MachinePET Bottle Generating Machine is ideal for generating PET plastic containers and bottles in all designs. Title goes below.Semi-Automatic PET Bottle Blowing Machine Bottle Producing Device Bottle Moulding MachinePET Bottle Producing Device is ideal for generating PET plastic containers and bottles in all styles.
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by czh 2023-02-16
China Motor for Electric Cars Worm Speed Reducer Transmission Gearboxes with High Quality worm gear box elecon
Product Description
Motor for Electric Vehicles Worm Speed Reducer Transmission Gearboxes with Higher Good quality
Standard Info.
Type | Worm Equipment Box | Oil Seal | SKF CZPT Ksk |
Ratio | 7.5-100 | SKF CZPT Ksk | .06-15kw |
Bearing | C&U or Other Chinese Model | Equipment Area Hardness | 56-62HRC |
Lubricant | Shell Synthetic Oil Accessible | Guarantee | one Year |
Worm Profile | Zi | Transportation Bundle | Cartons +Plywood Instances |
Output Torque | 2.6nm-3000nm | Origin | China |
Specification | NMRV571-NMRV150 | HS Code | 84834 0571 |
Coloration | Blue/Silver or on Ask for | MOQ | 1PCS |
Merchandise Description
Main Materials:
one)housing:aluminium alloy ADC12(size 571-090) die cast iron HT200(dimension one hundred ten-a hundred and fifty)
2)Worm:20Cr, ZI Involute profile carbonize&quencher warmth therapy make equipment floor hardness up to 56-62 HRC Following precision grinding, carburization layer’s thickness between .3-.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-one
In depth Pictures
Mix Possibilities:
Enter:with input shaft, With sq. flange,With IEC common input flange
Output:with torque arm, output flange, solitary output shaft, double output shaft, plastic go over
Worm reducers are offered with diffferent mixtures: NMRV+NMRV, NMRV+NRV, NMRV+Laptop, NMRV+UDL, NMRV+MOTORS
Exploded View:
Merchandise Parameters
Old Model |
New Model | Ratio | Center Distance | Energy | Input Dia. | Output Dia. | Output Torque | Fat |
RV571 | 7.5~100 | 25mm | .06KW~.12KW | Φ9 | Φ11 | 21N.m | .7kgs | |
RV030 | RW030 | seven.5~100 | 30mm | .06KW~.25KW | Φ9(Φ11) | Φ14 | 45N.m | one.2kgs |
RV040 | RW040 | seven.5~one hundred | 40mm | .09KW~.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | two.3kgs |
RV050 | RW050 | 7.5~100 | 50mm | .12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | three.5kgs |
RV063 | RW063 | 7.5~one hundred | 63mm | .18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | six.2kgs |
RV075 | RW075 | 7.5~100 | 75mm | .25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | nine.0kgs |
RV090 | RW090 | seven.5~one hundred | 90mm | .37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
RV110 | RW110 | seven.5~100 | 110mm | .55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
RV130 | RW130 | seven.5~100 | 130mm | .75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
RV150 | RW150 | 7.5~a hundred | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | eighty four.0kgs |
GMRV Outline Dimension:
GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
030 | 80 | ninety seven | 54 | forty four | fourteen | 55 | 32 | fifty six | 63 | 65 | 29 | fifty five | forty | fifty seven | thirty | seventy five | 44 | 6.five | 21 | five.five | M6*ten(n=4) | 0° | 5 | sixteen.three | 27 |
040 | one hundred | 121.5 | 70 | sixty | eighteen(19) | 60 | forty three | 71 | seventy eight | 75 | 36.five | 70 | 50 | 71.five | 40 | 87 | 55 | 6.five | 26 | six.5 | M6*10(n=4) | 45° | six | 20.8(21.8) | 35 |
050 | a hundred and twenty | 144 | 80 | 70 | 25(24) | 70 | 49 | eighty five | 92 | eighty five | 43.five | 80 | sixty | eighty four | 50 | 100 | sixty four | 8.5 | thirty | seven | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
063 | a hundred and forty four | 174 | one hundred | eighty five | 25(28) | eighty | sixty seven | 103 | 112 | ninety five | 53 | 95 | 72 | 102 | sixty three | one hundred ten | 80 | 8.five | 36 | 8 | M8*twelve(n=8) | 45° | 8 | 28.3(31.3) | 50 |
075 | 172 | 205 | 120 | 90 | 28(35) | ninety five | 72 | 112 | a hundred and twenty | a hundred and fifteen | fifty seven | 112.5 | 86 | 119 | seventy five | one hundred forty | ninety three | 11 | forty | 10 | M8*14(n=8) | 45° | 8(ten) | 31.3(38.3) | sixty |
090 | 206 | 238 | a hundred and forty | a hundred | 35(38) | 110 | 74 | a hundred thirty | one hundred forty | 130 | sixty seven | 129.five | 103 | a hundred thirty five | ninety | a hundred and sixty | 102 | thirteen | forty five | eleven | M10*sixteen(n=8) | 45° | ten | 38.3(forty one.3) | 70 |
one hundred ten | 255 | 295 | 170 | one hundred fifteen | forty two | a hundred thirty | – | 144 | 155 | a hundred sixty five | seventy four | one hundred sixty | 127.5 | 167.five | 110 | 200 | 125 | 14 | fifty | 14 | M10*eighteen(n=8) | 45° | 12 | forty five.three | 85 |
a hundred thirty | 293 | 335 | 200 | 120 | 45 | 180 | – | a hundred and fifty five | 170 | 215 | 81 | 179 | 146.5 | 187.five | 130 | 250 | a hundred and forty | 16 | 60 | 15 | M12*twenty(n=8) | 45° | 14 | forty eight.8 | one hundred |
150 | 340 | four hundred | 240 | a hundred forty five | fifty | 180 | – | 185 | two hundred | 215 | 96 | 210 | a hundred and seventy | 230 | a hundred and fifty | 250 | one hundred eighty | 18 | seventy two.five | 18 | M12*22(n=8) | 45° | fourteen | 53.8 | 120 |
Quality Management
Good quality:Insist on Enhancement,Try for CZPT With the development of equipment producing indurstry,buyer never satirsfy with the current quality of our products,on the opposite,wcreate the worth of high quality.
High quality coverage:to increase the total degree in the discipline of electrical power transmission
Quality See:Continuous Enhancement , pursuit of excellence
Good quality Philosophy:Top quality creates benefit
three. Incoming High quality Manage
To establish the AQL acceptable degree of incoming materials management, to provide the content for the complete inspection, sampling, immunity. On the acceptance of experienced items to warehousing, substandard products to get return, examine, rework, rework inspection accountable for monitoring bad, to keep an eye on the provider to take corrective steps to stop recurrence.
four. Process Top quality Management
The manufacturing internet site of the very first assessment, inspection and ultimate inspection, sampling in accordance to the demands of some tasks, judging the top quality change pattern discovered irregular phenomenon of producing, and supervise the manufacturing office to enhance, remove the irregular phenomenon or state
five. FQC(Ultimate QC)
Following the producing division will comprehensive the item, stand in the customer’s position on the finished item top quality verification, in buy to guarantee the top quality of buyer expectations and requirements.
six. OQC(Outgoing QC)
After the product sample inspection to figure out the qualified, allowing storage, but when the finished item from the warehouse before the formal shipping of the products, there is a examine, this is referred to as the shipment inspection.Verify material:In the warehouse storage and transfer standing to affirm, while confirming the shipping of the item is a product inspection to decide the experienced
Certifications
packaging
FAQ
1. How to decide on a gearbox which meets our requirement?
You can refer to our catalogue to select the gearbox or we can aid to pick when you give
the specialized info of necessary output torque, output pace and motor parameter etc.
two. What data shall we give just before putting a obtain get?
a) Type of the gearbox, ratio, input and output kind, enter flange, mounting place, and motor informationetc.
b) Housing color.
c) Buy amount.
d) Other specific demands.
3. What industries are your gearboxes currently being used?
Our gearboxes are commonly used in the regions of textile, foodstuff processing, beverage, chemical market,
escalator,automatic storage equipment, metallurgy, tabacco, environmental security, logistics and and so on.
4. Doyou market motors?
We have steady motor suppliers who have been coperating with us for a extended-time. They can offer motors
with higher top quality.
US $30-2,000 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Three-Step |
Transport Package: | Wooden Case |
###
Customization: |
Available
|
---|
###
Type | Worm Gear Box | Oil Seal | SKF Nak Ksk |
Ratio | 7.5-100 | SKF Nak Ksk | 0.06-15kw |
Bearing | C&U or Other Chinese Brand | Gear Surface Hardness | 56-62HRC |
Lubricant | Shell Synthetic Oil Available | Warranty | 1 Year |
Worm Profile | Zi | Transport Package | Cartons +Plywood Cases |
Output Torque | 2.6nm-3000nm | Origin | China |
Specification | NMRV025-NMRV150 | HS Code | 8483409090 |
Color | Blue/Silver or on Request | MOQ | 1PCS |
###
Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
RV025 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
###
GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
US $30-2,000 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Three-Step |
Transport Package: | Wooden Case |
###
Customization: |
Available
|
---|
###
Type | Worm Gear Box | Oil Seal | SKF Nak Ksk |
Ratio | 7.5-100 | SKF Nak Ksk | 0.06-15kw |
Bearing | C&U or Other Chinese Brand | Gear Surface Hardness | 56-62HRC |
Lubricant | Shell Synthetic Oil Available | Warranty | 1 Year |
Worm Profile | Zi | Transport Package | Cartons +Plywood Cases |
Output Torque | 2.6nm-3000nm | Origin | China |
Specification | NMRV025-NMRV150 | HS Code | 8483409090 |
Color | Blue/Silver or on Request | MOQ | 1PCS |
###
Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
RV025 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
###
GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by czh 2022-12-16
China wholesaler Rv series worm gear speed reducers,motovario 90 degree NMRV gearboxes worm gear reducer buy
Relevant Industries: other
Output Torque: .06 to fifteen kW, 200-18000Nm
Manufacturer: ZD
Application: Robotic
Coloration: Silver
Ratio: 5-80
Materials: Cast Iron
Warranty: 1 Year
Warmth therapy: Quenching
Solution title: Electrical Motor Velocity Reducer
Mounting Placement: Horizontal (foot Mounted)
Packaging Details: 1pcs/carton box
Port: HangZhou
Merchandise Characteristic:
one. Measurement: –one hundred thirty-1502. Electricity : .06 to fifteen kW3. Reduction ratios: in between 5 and 1004. Circumstances: up to a hundred and five in die-forged aluminum alloy , and above one zero five in HT200 grey solid iron 5. Worm wheel: KK alloy (patent substance)6. Aluminum models are provided comprehensive with synthetic oil7. Worm gear reducers are available with diverse combos: NMRV+NMRV, NMRVpower+NMRV, NRV+NMRV, NRVpower+NMRV, Personal computer+NMRV,NMRV+JWB
Q1: What is your MOQ? A: The least buy amount is 1 pcs. The a lot more you purchase, the better price reduction you can get. Q2: What is your delivery time? A: Typically it is 5-10 times if the products are in inventory. or it is 15-20 days if the goods are not in inventory, it is in accordance to quantity. Q3: How about the warranty for your item? A: Half calendar year for bearing, the rest element is a 12 months. This fall: What is your phrases of payment? A: Payment=1000USD, thirty% T/T in progress ,stability prior to shippment. Q5: How does your fatory do relating to good quality control? A: “Quality is precedence.” Our staff usually attach fantastic importance to good quality controlling from the extremely starting to the verv finish.
What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.