Tag Archives: high gear

China Professional High Torgue Aluminum Housing Worm Gear Speed Reducer Gearboxes RV 075 bevel gearbox

Product Description

 
   

Technical data list: 

Type: Worm Gear Speed Reducer
Model: NMRV571–150
Ratio: 1:7.5,10,15,20,25,30,40,50,60,80,100
Color: Blue/Silver Or On Customer Request
Material Housing: Blue-Coloured Cast-Iron
Worm Gear-Copper-10-3#
Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC
Shaft-chromium steel-45#
Lubricant: Synthetic&Mineral
Bearing: C&U Bearing
Seal: NAK SKF
Warranty: -30-40°C
ICE FLANGE 80B5,90B5,100B5,112B5,132B5,160B5 
Rated power: 0.06KW,0.12KW,0.25KW,0.75KW,1.5KW,3KW,5.5KW,7.5KW
Application Metallurgical machinery, food machinery, stage machinery,
welding machinery, road machinery, amusement machines,
packaging machinery, Rubber and plastic machinery,
environmental protection machinery ,engineering machinery,
construction machinery, machine tool industry,
 automotive industry, logistics and transportation and so on

 
 

NMRV PAM N M P D
  ICE       5 7.5 10 15 20 25 30 40 50 60 80 100
25 56B14 50 65 80 9 9 9 9 9   9 9 9 9    
30 63B5 95 115 140 11 11 11 11 11 11 11 11 11      
63B14 60 75 90                        
56B5 80 100 120 9 9 9 9 9 9 9 9 9 9 9  
56B14 50 65 80                        
40 71B5 110 130 160 14 14 14 14 14 14 14 14        
71B14 70 85 105                        
63B5 95 115 140 11 11 11 11 11 11 11 11 11 11 11 11
63B14 60 75 90                        
56B5 80 100 120                 9 9 9 9
50 80B5 130 165 200 19 19 19 19 19 19 19          
80B14 80 100 120                        
71B5 110 130 160 14 14 14 14 14 14 14 14 14 14 14  
71B14 70 85 105                        
63B5 95 115 140               11 11 11 11 11
63 90B5 130 165 200   24 24 24 24 24 24          
90B14 95 115 140                        
80B5 130 165 200   19 19 19 19 19 19 19 19 19    
80B14 80 100 120                        
71B5 110 130 160               14 14 14 14  14
71B14 70 85 105                        
75 100/112B5 180 215 250   28 28 28                
100/112B14 110 130 150                        
90B5 130 165 200   24 24 24 24 24 24 24        
90B14 95 115 140                        
80B5 130 165 200         19 19 19 19 19 19 19 19
80B14 80 100 120                        
71B5 110 130 160                 14 14 14 14
90 100/112B5 190 215 250   28 28 28 28 28 28          
100/112B14 110 130 160                        
90B5 130 165 200   24 24 24 24 24 24 24 24 24    
90B14 95 115 140                        
80B5 130 165 200               19 19 19 19 19
80B14 80 100 120                        
110 132B5 230 265 300   38 38 38 38              
100/112B5 180 215 250   28 28 28 28 28 28 28 28 28    
90B5 130 165 200           24 24 24 24 24 24 24
80B5 130 165 200                     19 19
130 132B5 230 265 300   38 38 38 38 38 38 38        
100/112B5 180 215 250           28 28 28 28 28 28 28
90B5 130 165 200                     24 24
150 160B5 250 300 350   42 42 42 42 42            
132B5 230 265 250         38 38 38 38 38 38    
100/112B5 180 215 200                 28 28 28 28

Workshop show

  

 FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment 30%TT in advance. 70% T/T before shippment

 

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Feature: High Speed, Vacuum, Antimagnetic, Cold-Resistant, Corrosion-Resistant, Heat-Resistant
Step: Single-Step
Layout: Three-Ring
Openness: Open
Installation: Horizontal
Transmission Form: Worm
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

worm gearbox

Can a Worm Gearbox Be Used in Heavy-Duty Machinery?

Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:

  • High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
  • Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
  • Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
  • Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
  • Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.

However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.

Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.

worm gearbox

How to Calculate the Efficiency of a Worm Gearbox

Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:

  • Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
  • Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
  • Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%

For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.

It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.

worm gearbox

Types of Worm Gear Configurations and Their Uses

Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:

  • Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
  • Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
  • Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
  • Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
  • Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
  • Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.

Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.

China Professional High Torgue Aluminum Housing Worm Gear Speed Reducer Gearboxes RV 075   bevel gearbox	China Professional High Torgue Aluminum Housing Worm Gear Speed Reducer Gearboxes RV 075   bevel gearbox
editor by CX 2024-03-14

China best China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments manufacturer

Product Description

Product Description

About the CNC Machining Speed Reducer with High Precision

The reducer is an independent closed transmission device between the prime mover and the working machine, used to reduce the speed and increase the torque to meet the needs of the work, in some occasions is also used to increase, known as the speed.

Selection of reducer should be based on the selection of working machine conditions, technical parameters, engine performance, economic and other factors, compare different types and varieties of reducer profile size, transmission efficiency, bearing capacity, quality, price, etc., choose the most suitable reducer.

Reducer is a relatively precise machine, the purpose of using it is to reduce the speed and increase the torque.

Product Parameters

Specification of CNC Machining Speed Reducer with High Precision

 

Maximum torque:  20,000NM
Maximum output speed:  <1200rpm
Maximum input speed:  <2500rpm
Ratio: 3:1 up to 4:1
Output type:  square shaft
hex shaft
flange

 

Our Advantages

Advantages of HangZhou CHINAMFG Industrial

    1. 20 years of experience in manufacturing and exporting
    2. OEM and custom-made service
    3. All kinds of castings can be manufactured according to the drawings, samples or specific industry standard
    4. Strong engineering team makes high quatliy
    5. The coordinated service(casting, machining and surface treatment) make lower price if possible
    6. Advanced-level equipments
    7. Full material testing process and quatliy control system

    8. Quality assurance and delivery on time

    Applications:

    Automotive Industrial
    Heavy Truck Industrial
    CNC Machining Industrial

     

    Factory Showing

    About CHINAMFG Industrial Company

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    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Cycloidal
    Samples:
    US$ 700/Piece
    1 Piece(Min.Order)

    |

    Order Sample

    Customization:
    Available

    |

    Customized Request

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    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    worm gearbox

    Can a Worm Gearbox be Used for High-Speed Applications?

    Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here’s why:

    • Efficiency: Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
    • Heat Generation: The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox’s performance and longevity.
    • Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
    • Backlash: Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.

    While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.

    worm gearbox

    Diagnosing and Fixing Oil Leakage in a Worm Gearbox

    Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:

    1. Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
    2. Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
    3. Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
    4. Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
    5. Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
    6. Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
    7. Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
    8. Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
    9. Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
    10. Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.

    If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.

    worm gearbox

    Can a Worm Gearbox Provide High Torque Output?

    Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.

    The torque output of a worm gearbox is influenced by several factors:

    • Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
    • Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
    • Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
    • Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
    • Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.

    Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.

    China best China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments   manufacturer China best China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments   manufacturer
    editor by CX 2024-03-13

    China supplier High Quality Skm Series Skm58b Electric Motor Worm Gear Transmission Reduction Gearbox for Sale with Great quality

    Product Description

    Recommended by seller

    Technical features

    The high degree of modularity is a design feature of SKM.SKB series helical-hypoid gear unit. It can be connected respectively with motors such as normal motor, brake motor, explosion-proof motor, frequency conversion motor, servo motor, IEC motor and so on. This kind of product is widely used in drive fields such as textile, footstuff, ceramice packing, logistic, plastics and so on

     

     

     

    Product Parameters

    Applicable Industries

    Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory

    Gearing Arrangement

    Hypoid

    Output Torque

    100~500NM

    Input Speed

    1400rpm

    Output Speed

    5~187

    Place of CHINAMFG

    China

    Brand Name

    CHINAMFG

    Product name

    Hypoid gear reducer

    Color

    Blue

    Ratio

    5-400

    Certificate

    ISO9001 CCC CE

     

    Products characteristics

    SKM SKB Series helical gear units has more than 4 types, power 0.12-4kw, ratio 7.73-302.5, torque max 100-500NM, Modulaw and multistructure can meet the demands of various conditions.

    (1) Ground-hardened helical gears.
    (2) Modularity, can be combined in many forms
    (3) Made of high-quality aluminum alloy, light in weight and nonrusting
    (4)Large in output torque, high efficiencym energy saving and environmental protection
    (5) The mounting dimension of SKM series are compatible with SMRV series worm gear unit
    (A part of SMRV050 dimensions are different from SKM28)
    (6) The mounting dimension of SKB series are compatible with W series worm gear unit.

    Features&Specification

    SKM28B~SKM58B:2-Stage hypoid helical gear units. Speed ratio range7.48~60.5 SKM28C~SKM58C:3-Stage hypoid helical gear units. Speed ratio range:4918~302.5 One of the features of the hypoid gear speed reducer is that the shafts intersect at 2 mutually parallel planes,providing greater torque in the same construction space than an ordinary helical gear reducer. And its strength is much higher than that of worm gear reducer. 1.Omnidirectional mounting 2.Housing made of high-quality aluminum alloydie-casting,light weight good rust resistance 3.Low back clearance 4.Smooth transmission and low noise 5.Customized products available

    For more models, please contact us!

    F helical gear reducer

    Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.

    Installation method: base installation, flange installation, torque arm installation.

    Reduction ratio: basic type 2 level 4.3-25.3, 3 level 28.2-273, combined to 18509.

    The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; please consult when combining.

    Output mode: hollow shaft output or CHINAMFG shaft output.

    Average efficiency: Level 2 96%, Level 3 94%, F/CR average efficiency 85%.

    K helical bevel gear reducer

    Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise
    and long life.

    Installation method: base installation, flange installation, torque arm installation, small flange installation.
    Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.

    Output mode: hollow shaft output or CHINAMFG shaft output, the average efficiency is 94%.

    Reduction ratio: basic type 8.1-191, combined to 13459.

    R helical gear reducer

    Small bias output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet. Using an integral cast box, the box structure has good rigidity, which is easy to improve the strength of the shaft and the life of the
    bearing.

    Installation method: pedestal installation, flanges with large and small flanges are easy to choose.

    CHINAMFG shaft output, the average efficiency is 96% in the second stage, 94% in the third stage, and 85% in CR/CR. The CRM series specially designed for mixing can carry large axial and radial forces.

    Company Profile

     

    Certifications

     

    Packaging & Shipping

     

    FAQ

     

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    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Torque Arm Type
    Step: Single-Step
    Samples:
    US$ 80/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    worm gearbox

    Is it Possible to Reverse the Direction of a Worm Gearbox?

    Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:

    • Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
    • Backlash: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
    • Lubrication: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
    • Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
    • Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.

    If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.

    worm gearbox

    Energy Efficiency of a Worm Gearbox: What to Expect

    The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

    • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
    • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
    • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
    • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
    • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

    When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

    worm gearbox

    Lubrication Requirements for a Worm Gearbox

    Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:

    • Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
    • Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
    • Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
    • Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
    • Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
    • Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
    • Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.

    Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.

    China supplier High Quality Skm Series Skm58b Electric Motor Worm Gear Transmission Reduction Gearbox for Sale   with Great quality China supplier High Quality Skm Series Skm58b Electric Motor Worm Gear Transmission Reduction Gearbox for Sale   with Great quality
    editor by CX 2024-03-07

    China Custom 130rpm High Speed Worm Small Gear Motor 24V DC Gear Box for Automation Machinery comer gearbox

    Product Description

    130RPM High Speed Worm Small Gear Motor 24V DC Gear Box for Automation Machinery

    Model:D59R-24v30w-130rpm
     

    Type dc worm gear motor 
    Motor  Diameter  59mm
    Voltage 12v 24v 36v 42v 48v 
    Power ≤60W
    Torque ≤12N.M
    Speed ≤250RPM
    Gear of ratio 56:1 28:1 70:1 
    Gear Modulus 70:1 M=0.8
    56:1 28:1  M=1
    Material of gear Plastic / brass
    OEM/ODM Service Accept
    Usage Electric drive airer ,electric height adjustable table ,home appliance,auto garage door opener,auto door generator, vending machine ,coffee machine,industrial machine , other electric tools .

    HangZhou CHINAMFG Science & Technology Co.,Ltd is a subsidiary of HangZhou CHINAMFG Motor Co.,Ltd.The factory is located in Xihu (West Lake) Dis.,HangZhou,we can design and manufacture of motors according to all our customers’ demands so far,we can manufacture about 60,000 motors per month.

    Our main market:

    Europe,America and Asia,including United Kingdom, Germany, Italy, France, Sweden, United State, Brazil,India,Korea and so on.

    Company Advantages:

      1. Big production capacity, fast delivery.

      2. Strict QC inspecting rules: all products must be 100% inspected before delivery.

      3. OEM/ODM services are available

     4. 24 hours online service.

     5. Prompt quotation for your inquiry

      6. Quality,reliability and long product life.

      7. Professional manufacturer offers competitive price.

      8. Diversified rich experienced skilled workers.

    More Applications:

    Car simulator ,rolling garage door opener ,gate operator, packing barrier, wheelchair ,electric vehicle ,water pump,oil pump,lift door,floor polisher,truck lift,stair lift,hospital bed ,hydraulic pump electric forklift.

    RFQ:

    Q: Are you trading company or manufacturer ?

    A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
     

    Q: What is your main product?

    DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
    -Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
     

    Q: What if I don’t know which DC motor I need?

    A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
     

    Q: What is your terms of payment ?

    A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
    If you have another question, pls feel free to contact us as below:
     

    Q: How to delivery:

    A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers. 

    By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)

    Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.

    Q: How long is your delivery time?
    A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

     

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    Application: Universal, Industrial, Household Appliances, Power Tools, Automation Machinery
    Operating Speed: Low Speed
    Excitation Mode: Carbon Brush Motor
    Samples:
    US$ 150/Piece
    1 Piece(Min.Order)

    |

    Order Sample

    Sample fee will be returned when order reaches 200
    Customization:
    Available

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    Customized Request

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    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

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    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    worm gearbox

    What are the Noise Levels Associated with Worm Gearboxes?

    The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:

    • Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
    • Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
    • Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
    • Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
    • Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
    • Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.

    It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.

    worm gearbox

    Does a Worm Reducer Require Frequent Maintenance?

    Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:

    • Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
    • Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
    • Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
    • Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
    • Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
    • Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
    • Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.

    While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.

    worm gearbox

    Can a Worm Gearbox Provide High Torque Output?

    Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.

    The torque output of a worm gearbox is influenced by several factors:

    • Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
    • Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
    • Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
    • Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
    • Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.

    Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.

    China Custom 130rpm High Speed Worm Small Gear Motor 24V DC Gear Box for Automation Machinery   comer gearbox	China Custom 130rpm High Speed Worm Small Gear Motor 24V DC Gear Box for Automation Machinery   comer gearbox
    editor by CX 2024-02-29

    China high quality New Type of Shaft Mounted Multi-Stage 100% High Transmission Ratio Helical Gear Box with Great quality

    Product Description

     

    Product Description

    Boqiang Drive K Series Helical -Bevel Geared Motor

    Features:
    -High efficiency: 92%-97%;
    -Compact structure: Small offset output, two stage and three stage are in the same box.
    -High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
    -High interchangeability: highly modular, serial design, strong versatility and interchangeability.

    Technical parameters

    Ratio 3.41-289.74
    Input power 0.12-160KW
    Output torque 61-23200N.m
    Output speed 5-415rpm
    Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, CHINAMFG flange mounted, Flange-mounted with extended bearing hub
    Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
    Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
    Thermistor TF(Thermistor protection PTC thermisto)
    TH(Thermistor protection Bimetal swotch)
    Mounting Position M1, M2, M3, M4, M5, M6
    Type R17-R167
    Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
    Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
    Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
    Heat treatment technology carbonitriding and hardening treatment
    Efficiency 92%-97%
    Lubricant VG220
    Protection Class IP55, F class

     

    Product Parameters

    Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
    R/RF18 20mm 0.18~0.75 3.83~74.84 85
    R/RF28 25mm 16mm 0.18~3 3.37~135.09 130
    R/RF38 25mm 16mm 0.18~3 3.41~134.82 200
    R/RF48 30mm 19mm 0.18~5.5 3.83~176.88 300
    R/RF58 35mm 19mm 0.18~7.5 4.39~186.89 450
    R/RF68 35mm 19mm 0.18~7.5 4.29~199.81 600
    R/RF78 40mm 24mm 0.18~11 5.21~195.24 820
    R/RF88 50mm 28mm 0.55~22 5.36~246.54 1550
    R/RF98 60mm 38mm 0.55~30 4.49~289.6 3000
    R/RF108 70mm 42mm 2.2~45 5.06~245.5 4300
    R/RF138 90mm 55mm 5.5~55 5.51~223.34 8000
    R/RF148 110mm 55mm 11~90 5.00~163.46 13000
    R/RF168 120mm 70mm 11~160 8.77~196.41 18000

    1 Stage

    Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
    RX/RXF38 20mm 16mm 0.18~1.1 1.6~3.76 20
    RX/RXF58 20mm 19mm 0.18~5.5 1.3~5.5 70
    RX/RXF68 25mm 19mm 0.18~7.5 1.4~6.07 135
    RX/RXF78 30mm 24mm 1.1~11 1.42~5.63 215
    RX/RXF88 40mm 28mm 3~22 1.39~6.44 400
    RX/RXF98 50mm 38mm 5.5~30 1.42~5.82 600
    RX/RXF108 60mm 42mm 7.5~45 1.44~6.65 830
    RX/RXF128 75mm 55mm 7.5~90 1.56~6.47 1110
    RX/RXF158 90mm 70mm 11~132 1.63~6.22 1680

    R series gear units are available in the following designs:

    1.R.. Y.. Foot shaft extension mounted helical gear reducer

    2.RF.. Y.. Flange shaft extension mounted helical gear reducer

    3.R.. R.. Y.. Base shaft extension mounted combined helical gear reducer

    4.RF.. R.. Y.. Flange shaft extension mounted combined helical gear reducer

    5.R.. AD.. Foot shaft extension installation, shaft input helical gear reducer

    6.RF.. AD.. Flange axial extension type installation, shaft input helical gear reducer

    7.R.. R.. AD.. Foot shaft extension mounted combined, shaft input helical gear reducer

    8.RF.. R.. Y.. Flange shaft extension mounted combined, shaft input helical gear reducer

    9.R or RF.. P or SF.. Coupling flange input type helical gear reducer (used when the motor user is equipped with or equipped with special motors)

    Mounting poKition:
    PoKition of the motor thermal box:

    Input power rating and permissible torque:

    Gear unit weight:
    Photos of the factory area

      ZHangZhoug Boqiang Transmission Co., Ltd. was established in 2002 and is a high-tech enterprise that integrates design, development, manufacturing, and operation, producing and selling reduction motors and power transmission equipment. The company is located in Oubei Town, HangZhoua County, at the forefront of national reform and opening up, known as the “Little Xihu (West Lake) Dis.” of HangZhou. Close to National Highway 104 and east to HangZhou International Airport and Xihu (West Lake) Dis. International Container Terminal; South to HangZhou Railway Station and Passenger Transport Center; There are also many national tourist attractions such as Yandang Mountain and Xihu (West Lake) Dis. River. With convenient transportation and unique geographical location, it is highly welcomed by domestic and foreign users.
    Our company produces 12 series of helical gear reducers for various purposes, including shaft mounted helical gear reducers, helical bevel gear reducers, helical worm gear reducers, spiral bevel gear steering boxes, worm gear reducers, continuously variable transmissions, spiral elevators, and large gearboxes. The power coverage is 0.12-2000kw, with a reduction ratio of 1.25-30000. Various combinations, deformations, and specialized products can meet most industrial requirements. The R, K, F, and S series reducers adopt the modular design principle of unit structure, greatly reducing the types of components and inventory, and greatly shortening the delivery cycle. The components have strong universality and low maintenance costs.

    Boqiang has a leading position in China in terms of technology level and product market share. The products are widely used in various fields such as metallurgy, light industry, packaging, medicine, petroleum, chemical industry, lifting and transportation, three-dimensional parking, printing and dyeing, elevators, wind power, etc. Boqiang Company has excellent performance. The transmission technology experts from the headquarters and numerous application engineers and after-sales service technicians from various regional offices provide you with rapid and comprehensive technical consultation and comprehensive services.

    Looking back at the past and looking CHINAMFG to the future, Boqiang has always been on the way forward, constantly improving and surpassing itself with high-quality products and comprehensive services, and winning the favor of the market and customers. We are willing to work together with people of insight from all walks of life to create a more brilliant tomorrow.
    Processing equipment
    Testing equipment and quality control
    Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
    Quality policy:to enhance the overall level in the field of power transmission  
    Quality View:Continuous Improvement , pursuit of excellence
    Quality Philosophy:Quality creates value

    Packaging And Transportation

    FAQ
    Q1: I want to buy your products, how can I pay?
    A: You can pay via T/T(30%+70%), L/C ,D/P etc. 

    Q2: How can you guarantee the quality?
    A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection. 

    Q3: How we select models and specifications?
    A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice. 

    Q4: If we don’t find what we want on your website, what should we do?
    A: We offer 3 options:
    1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
    standard models.
    2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
    3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on. 

    Q5: Can we buy 1 pc of each item for quality testing?
    A: Yes, we are glad to accept trial order for quality testing.

    Q6: How about your product delivery time?
    A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.

     

    Warranty: a Year
    Input Power: 0.12-200kw
    Testing: Every Machine Will Be Tested Before Packing.
    Step: Single-Step
    Automation: Automation
    Certification: CE, RoHS, ISO9001: 2000
    Customization:
    Available

    |

    Customized Request

    worm gearbox

    Can a Worm Gearbox be Used for High-Speed Applications?

    Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here’s why:

    • Efficiency: Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
    • Heat Generation: The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox’s performance and longevity.
    • Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
    • Backlash: Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.

    While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.

    worm gearbox

    Diagnosing and Fixing Oil Leakage in a Worm Gearbox

    Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:

    1. Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
    2. Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
    3. Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
    4. Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
    5. Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
    6. Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
    7. Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
    8. Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
    9. Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
    10. Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.

    If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.

    worm gearbox

    What is a Worm Gearbox and How Does It Work?

    A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.

    The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.

    One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

    China high quality New Type of Shaft Mounted Multi-Stage 100% High Transmission Ratio Helical Gear Box   with Great quality China high quality New Type of Shaft Mounted Multi-Stage 100% High Transmission Ratio Helical Gear Box   with Great quality
    editor by CX 2023-09-23

    China manufacturer High Torque 17nm Low Speed Good Quality 83mm Brushed with Worm Gear Box 12V24V 150W sequential gearbox

    Product Description

    BG 83ZYT DC Brushed Motor 
    Environmental Conditions -20ºC~50ºC
    Insulation Clase B
    Protection class IP44
    Noise ≤65dB
    Number of phases Single 
    Lifespan >1000h

     

    Electrical Specifications
    Model RATED LOAD NO LOAD   STALL
     Voltage   Power    Speed    Torque    Current  Speed  Current   Torque  Current 
    V W rpm N.m A rpm A   N.m   A  
    BG 83ZYT116  12 150 25 17 13 32 3    51   39
    We can also customize products according to customer requirements. 

    Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
    Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
    The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
    We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
    Our vision: Drive the world CZPT and make life better!

    Q:1.What kind of motors can you provide?

    A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

    Q:2.Can you send me a price list?

    A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

    Q:3.Can l get some samples?

    A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

    Q4:Can you provide OEM or ODM service?

    A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

    Q5:Can l visit your factory before we place an order?

    A:welcome to visit our factory,we are very pleased if we have the chance to know each other more.

    Q:6.What’s the lead time for a regular order?

    A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

    Application: Universal, Industrial, Household Appliances, Car, Winding Machine
    Operating Speed: Low Speed
    Excitation Mode: DC
    Function: Control, Driving
    Casing Protection: Closed Type
    Number of Poles: Can Be Choosen
    Samples:
    US$ 0/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    Is it Possible to Reverse the Direction of a Worm Gearbox?

    Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:

    • Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
    • Backlash: Reversing the direction of rotation might lead

      Worm Gearboxes in Conveyor Systems: Benefits and Considerations

      Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:

      • Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
      • High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
      • Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
      • Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
      • Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.

      However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:

      • Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
      • Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
      • Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
      • Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.

      Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.

      to increased backlash or play in the gearbox, which can impact precision and smooth operation.

    • Lubrication: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
    • Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
    • Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.

    If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.

    |

    Customized Request

    Types of Worm Gear Configurations and Their Uses

    Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:

    • Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
    • Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
    • Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
    • Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
    • Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
    • Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.

    Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.

    China manufacturer High Torque 17nm Low Speed Good Quality 83mm Brushed with Worm Gear Box 12V24V 150W   sequential gearbox	China manufacturer High Torque 17nm Low Speed Good Quality 83mm Brushed with Worm Gear Box 12V24V 150W   sequential gearbox
    editor by CX 2023-08-14

    China 12V 24V Micro Worm Gear Motor High Torque Worm Gearbox With Motor 700w Worm Gear Price worm gearbox advantages

    Warranty: 3months-1year
    Product Number: KS-90WZYJ08 (400W-500W)
    Use: BOAT, Automobile, Electric Bicycle, Supporter, House Equipment, Market
    Type: Gear MOTOR
    Torque: twenty~50N.M
    Construction: Long lasting Magnet
    Commutation: Brush
    Defend Feature: Completely Enclosed
    Speed(RPM): forty~250RPM
    Constant Current(A): 25A~50A
    Performance: Ie three
    Merchandise Title: 12V 24V 400W 500W Dc Worm Equipment Motor
    Voltage: 12V 24V 36V 48V
    Fat: 6.5 kg
    Power: 400W~550W
    Gear Substance: Brass Gear
    Brush Type: Carbon Brushed
    Shaft Diameter: 20mm (Can Custom-made)
    Application: Automatic Merchandise
    Sounds: Reduced sound
    Certification: ISO9001 ce
    Packaging Specifics: 12v 24v 600w dc worm gear motor 60rpm 120rpm 200rpm 1. 4PCS/Carton. 2. Grossweight: 26KG/Carton.

    item price
    Manufacturer Title KSTONEMOTOR
    Product Amount KS-90WZYJ08 (400W~550W)
    Certifications CE, ROHS, ISO9001
    Steady Recent(A)twenty five~50 A
    Performance IE three
    Torquetwo hundred~five hundred kg.cm
    Voltage12V 24V 36V 48V
    Rated Speed40~250rpm
    Energy400~550 W
    Specification Relevant Items Firm Profile HangZhou Dake Motor has always been an excellent DC Gear Motors producer.The motors are extensively used for Automotive, Residence appliances, new china merchandise for sale keeway motorbike Private treatment, Powertools, Business, and Clever products which supply healthyand practical ways in life. Dake has a massive quantity of generation equipment, take a look at equipment, gear processing gear imported from Japan and Switzerland. Buyer Feedback Packing & Shipping 1. 4PCS/Carton2. Gross weight: 26 Kg/ Carton FAQ Q: Are you investing company or producer?A: We are factory.Q: How to buy?A: send out us inquiry → obtain our quotation → negotiate details → Large Quality Clamp Variety Double Plate Springs Coupling Manufacturing unit Price tag flexible shaft coupling servomotor stepmotor connector verify the sample → CZPT deal/deposit → mass generation → cargo all set → stability/shipping and delivery → more cooperationQ: How about Sample order?A: Sample is accessible for you. make sure you get in touch with us for details.Q: Which delivery way is offered?A: DHL, FedEx, By Sea are obtainable. The other transport techniques are also available, please make contact with us if you need to have ship by the other delivery way. Q: How prolonged is the deliver, Kind A Variety B Type C Simplex Duplex Triplex Several Row SS304 SS316 Stainless Metal Sprocket and Chain Set producing and transport?A: Produce time depends on the quantity you order. usually it requires fifteen-25 working days.Q: How to validate the payment?A: We take payment by T/T, PayPal, the other payment approaches also could be recognized, Make sure you speak to us before you shell out by the other payment techniques. Also 50% deposit is obtainable, the stability cash ought to be compensated just before transport.Q: What is your conditions of payment?A: Payment=20000USD, fifty% T/T in advance , Drum shape equipment coupling forty five# metal manufacturing unit cost for motor pump connect rigid shaft coupling maker substantial speed scorching sale harmony just before cargo.If you have another query, you should feel totally free to speak to us.

    worm reducer

    What is a worm gear reducer gearbox?

    A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

    Hollow shaft worm gear reducer gearbox

    The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
    Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
    Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
    Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.

    Double throat worm gear

    Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
    The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
    When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
    The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
    The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
    worm reducer

    Self-locking function

    One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
    The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
    Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
    A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
    Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

    Heat generated by worm gears

    Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
    There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
    Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
    Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
    Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
    worm reducer

    Size of worm gear reducer gearbox

    Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
    The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
    Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
    Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
    The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

    China 12V 24V Micro Worm Gear Motor High Torque Worm Gearbox With Motor 700w Worm Gear Price     worm gearbox advantagesChina 12V 24V Micro Worm Gear Motor High Torque Worm Gearbox With Motor 700w Worm Gear Price     worm gearbox advantages
    editor by Cx 2023-06-26

    China 1400rpm OEM Iron Cast Gear Reduction Worm Gearbox Nema High Precision Wp Worm Gearbox cast iron worm gearbox

    Warranty: 1 12 months
    Relevant Industries: Constructing Materials Shops, Production Plant, Equipment Restore Retailers, Retail, Design works , Vitality & Mining, Other
    Excess weight (KG): 3 KG
    Personalized support: OEM
    Gearing Arrangement: Worm
    Output Torque: 1.8-2430N.M
    Enter Speed: 1400RPM
    Output Speed: 19-186.7RPM
    Production approach of gear: Cast gear
    Toothed Part Form: Involute spur equipment
    Coloration: silver, blue, black and so on
    key phrase: gearbox WPS
    Packaging Details: interior pack: use plastic bag and foam box,gearbox WPA . outer pack: carton or picket circumstance per set or based mostly on customer’s request.
    Port: HangZhou OR ZheJiang

    one.Housing:iron cast2. lower sounds(<50DB)3.Design:WPS forty-250,Ratio:10 to 604.Successful and risk-free operating5.ISO9001,Manufacturing unit value, Wholesale Fashion Ladies Jewelry Trendy Lovable Bear Pendant Necklace Personalised Titanium Steel Clavicle Chain Neck Chain Jewellery OEM6.Technological innovation Data:

    Type:gearbox WPS
    Model:WPS 40-250
    Ratio:1:ten,fifteen,twenty,twenty five,30,forty,50,sixty
    Color:Blue/Silver Or On Consumer Ask for
    Material:Housing: Die-Forged Iron solid
    Worm Equipment-Copper-ten-3#
    Worm-20CrMn Ti with carburizing and quenching, surface area harness is fifty six-62HRC
    Shaft-chromium steel-forty five#
    Packing:Carton and Wood Situation
    Bearing:C&U Bearing
    Seal:NAK
    Warranty:1 12 months
    Input Energy:0.06KW,.09KW
    Usages:Industrial Machine: Food Stuff, Ceramics,CHEMICAL, 304 stainless metal unpowered idler galvanized idler production line conveying idler Packing,Dyeing,Woodworking,Glass.
    IEC Flange:56B14, 63B14, 63B5, 63B5, 71B14,80B14 AND SO ON
    Lubricant:Synthetic&Mineral
    Get in touch with us for >>> Product Classification Solution Difference About Us Exhibition Certificate Packing& SWC -Wd Collection Higher Torque Common Cardan Shaft Coupling Delivery FAQ 1.Q:What info must i tell you to validate the worm gearbox?A:Model/Measurement,B:Ratio and output torque, C:Powe and flange type,D:Shaft Route,E:Housing color,F:Buy quantity.2.What sort of payment approaches do you take?A:T/T,B:B/L,C:Income 3.What is actually your guarantee?One yr. 4.How to shipping?A:By sea- Buyer appoints forwarder,or our product sales crew finds ideal forwarder for customers.By air- Purchaser offers collect categorical account,or our sales crew fingds suited convey for buyers.(Mainly for sample) Other- We arrange to shipping goods to some area in China appointed by consumers. 5.Can you make OEM/ODM get?Of course,we have abundant expertise on OEM/ODM buy and like CZPT Non-disclosure Agreement just before sample generating ATV GO KART KARTING Do it yourself Disc Rotor Sprocket Hand Foot Brake 6174CM Rear Axle With Swing Arm Fork Back to Residence

    worm reducer

    Worm gear reducer gearbox

    A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.

    high efficiency

    High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
    Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
    In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
    Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

    low noise

    Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
    A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
    Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
    Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
    worm reducer

    pocket

    A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
    Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
    When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
    Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
    Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

    Self-locking function

    The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
    The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
    The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
    Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
    The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
    worm reducer

    high gear ratio

    Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
    High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
    Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
    Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
    Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
    China 1400rpm OEM Iron Cast Gear Reduction Worm Gearbox Nema High Precision Wp Worm Gearbox     cast iron worm gearboxChina 1400rpm OEM Iron Cast Gear Reduction Worm Gearbox Nema High Precision Wp Worm Gearbox     cast iron worm gearbox
    editor by Cx 2023-06-25

    China 12v 24v 48v dc worm gear motor high torque low speed dc motor for electric forklift brush motor aluminum worm gearbox

    2023-06-15

    China Motor for Electric Cars Worm Speed Reducer Transmission Gearboxes with High Quality worm gear box elecon

    Product Description

    Motor for Electric Vehicles Worm Speed Reducer Transmission Gearboxes with Higher Good quality

    Standard Info.

    Type Worm Equipment Box Oil Seal SKF CZPT Ksk
    Ratio 7.5-100 SKF CZPT Ksk .06-15kw
    Bearing C&U or Other Chinese Model Equipment Area Hardness 56-62HRC
    Lubricant Shell Synthetic Oil Accessible Guarantee one Year
    Worm Profile Zi Transportation Bundle Cartons +Plywood Instances
    Output Torque 2.6nm-3000nm Origin China
    Specification NMRV571-NMRV150 HS Code 84834 0571
    Coloration Blue/Silver or on Ask for MOQ 1PCS

     

     

    Merchandise Description

    Main Materials:
    one)housing:aluminium alloy ADC12(size 571-090) die cast iron HT200(dimension one hundred ten-a hundred and fifty)
    2)Worm:20Cr, ZI Involute profile carbonize&quencher warmth therapy make equipment floor hardness up to 56-62 HRC Following precision grinding, carburization layer’s thickness between .3-.5mm.
    3)Worm Wheel:wearable stannum alloy CuSn10-one

     

    In depth Pictures

    Mix Possibilities:
    Enter:with input shaft, With sq. flange,With IEC common input flange
    Output:with torque arm, output flange, solitary output shaft, double output shaft, plastic go over
    Worm reducers are offered with diffferent mixtures: NMRV+NMRV, NMRV+NRV, NMRV+Laptop, NMRV+UDL, NMRV+MOTORS

     

    Exploded View:

     

    Merchandise Parameters

     
    Old Model     
      New Model     Ratio     Center Distance  Energy Input Dia.  Output Dia.    Output Torque Fat
    RV571     7.5~100   25mm   .06KW~.12KW  Φ9 Φ11 21N.m  .7kgs
    RV030 RW030 seven.5~100 30mm   .06KW~.25KW Φ9(Φ11) Φ14 45N.m  one.2kgs
    RV040 RW040 seven.5~one hundred 40mm   .09KW~.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  two.3kgs
    RV050 RW050 7.5~100 50mm   .12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  three.5kgs
    RV063 RW063 7.5~one hundred 63mm   .18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  six.2kgs
    RV075 RW075 7.5~100 75mm   .25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  nine.0kgs
    RV090 RW090 seven.5~one hundred 90mm   .37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
    RV110 RW110 seven.5~100 110mm   .55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
    RV130 RW130 seven.5~100 130mm   .75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
    RV150 RW150 7.5~a hundred 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   eighty four.0kgs

    GMRV Outline Dimension:

    GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
    030 80 ninety seven 54 forty four fourteen 55 32 fifty six 63 65 29 fifty five forty fifty seven thirty seventy five 44 6.five 21 five.five M6*ten(n=4) 5 sixteen.three 27
    040 one hundred 121.5 70 sixty eighteen(19) 60 forty three 71 seventy eight 75 36.five 70 50 71.five 40 87 55 6.five 26 six.5 M6*10(n=4) 45° six 20.8(21.8) 35
    050 a hundred and twenty 144 80 70 25(24) 70 49 eighty five 92 eighty five 43.five 80 sixty eighty four 50 100 sixty four 8.5 thirty seven M8*12(n=4) 45° 8 28.3(27.3) 40
    063 a hundred and forty four 174 one hundred eighty five 25(28) eighty sixty seven 103 112 ninety five 53 95 72 102 sixty three one hundred ten 80 8.five 36 8 M8*twelve(n=8) 45° 8 28.3(31.3) 50
    075 172 205 120 90 28(35) ninety five 72 112 a hundred and twenty a hundred and fifteen fifty seven 112.5 86 119 seventy five one hundred forty ninety three 11 forty 10 M8*14(n=8) 45° 8(ten) 31.3(38.3) sixty
    090 206 238 a hundred and forty a hundred 35(38) 110 74 a hundred thirty one hundred forty 130 sixty seven 129.five 103 a hundred thirty five ninety a hundred and sixty 102 thirteen forty five eleven M10*sixteen(n=8) 45° ten 38.3(forty one.3) 70
    one hundred ten 255 295 170 one hundred fifteen forty two a hundred thirty 144 155 a hundred sixty five seventy four one hundred sixty 127.5 167.five 110 200 125 14 fifty 14 M10*eighteen(n=8) 45° 12 forty five.three 85
    a hundred thirty 293 335 200 120 45 180 a hundred and fifty five 170 215 81 179 146.5 187.five 130 250 a hundred and forty 16 60 15 M12*twenty(n=8) 45° 14 forty eight.8 one hundred
    150 340 four hundred 240 a hundred forty five fifty 180 185 two hundred 215 96 210 a hundred and seventy 230 a hundred and fifty 250 one hundred eighty 18 seventy two.five 18 M12*22(n=8) 45° fourteen 53.8  120  

     

     

    Quality Management
    Good quality:Insist on Enhancement,Try for CZPT With the development of equipment producing indurstry,buyer never satirsfy with the current quality of our products,on the opposite,wcreate the worth of high quality.
    High quality coverage:to increase the total degree in the discipline of electrical power transmission  
    Quality See:Continuous Enhancement , pursuit of excellence
    Good quality Philosophy:Top quality creates benefit

    three. Incoming High quality Manage
    To establish the AQL acceptable degree of incoming materials management, to provide the content for the complete inspection, sampling, immunity. On the acceptance of experienced items to warehousing, substandard products to get return, examine, rework, rework inspection accountable for monitoring bad, to keep an eye on the provider to take corrective steps to stop recurrence.

    four. Process Top quality Management
    The manufacturing internet site of the very first assessment, inspection and ultimate inspection, sampling in accordance to the demands of some tasks, judging the top quality change pattern discovered irregular phenomenon of producing, and supervise the manufacturing office to enhance, remove the irregular phenomenon or state

    five. FQC(Ultimate QC)
    Following the producing division will comprehensive the item, stand in the customer’s position on the finished item top quality verification, in buy to guarantee the top quality of buyer expectations and requirements.

    six. OQC(Outgoing QC)
    After the product sample inspection to figure out the qualified, allowing storage, but when the finished item from the warehouse before the formal shipping of the products, there is a examine, this is referred to as the shipment inspection.Verify material:In the warehouse storage and transfer standing to affirm, while confirming the shipping of the item is a product inspection to decide the experienced

    Certifications

    packaging

    FAQ

    1. How to decide on a gearbox which meets our requirement?

    You can refer to our catalogue to select the gearbox or we can aid to pick when you give

    the specialized info of necessary output torque, output pace and motor parameter etc.

     

    two. What data shall we give just before putting a obtain get?

    a) Type of the gearbox, ratio, input and output kind, enter flange, mounting place, and motor informationetc.

    b) Housing color.

    c) Buy amount.

    d) Other specific demands.

     

    3. What industries are your gearboxes currently being used?

    Our gearboxes are commonly used in the regions of textile, foodstuff processing, beverage, chemical market,

    escalator,automatic storage equipment, metallurgy, tabacco, environmental security, logistics and and so on.

     

    4. Doyou market motors?

    We have steady motor suppliers who have been coperating with us for a extended-time. They can offer motors

    with higher top quality.  

     

    US $30-2,000
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Three-Step
    Transport Package: Wooden Case

    ###

    Customization:

    ###

    Type Worm Gear Box Oil Seal SKF Nak Ksk
    Ratio 7.5-100 SKF Nak Ksk 0.06-15kw
    Bearing C&U or Other Chinese Brand Gear Surface Hardness 56-62HRC
    Lubricant Shell Synthetic Oil Available Warranty 1 Year
    Worm Profile Zi Transport Package Cartons +Plywood Cases
    Output Torque 2.6nm-3000nm Origin China
    Specification NMRV025-NMRV150 HS Code 8483409090
    Color Blue/Silver or on Request MOQ 1PCS

    ###

     
    Old Model     
      New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
    RV025     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
    RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
    RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
    RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
    RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
    RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
    RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
    RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
    RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
    RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

    ###

    GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
    030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
    040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
    050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
    063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
    075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
    090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
    110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
    130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
    150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  
    US $30-2,000
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Three-Step
    Transport Package: Wooden Case

    ###

    Customization:

    ###

    Type Worm Gear Box Oil Seal SKF Nak Ksk
    Ratio 7.5-100 SKF Nak Ksk 0.06-15kw
    Bearing C&U or Other Chinese Brand Gear Surface Hardness 56-62HRC
    Lubricant Shell Synthetic Oil Available Warranty 1 Year
    Worm Profile Zi Transport Package Cartons +Plywood Cases
    Output Torque 2.6nm-3000nm Origin China
    Specification NMRV025-NMRV150 HS Code 8483409090
    Color Blue/Silver or on Request MOQ 1PCS

    ###

     
    Old Model     
      New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
    RV025     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
    RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
    RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
    RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
    RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
    RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
    RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
    RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
    RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
    RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

    ###

    GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
    030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
    040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
    050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
    063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
    075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
    090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
    110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
    130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
    150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  

    Worm gear reducer gearbox

    Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
    Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
    The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
    Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
    Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
    worm reducer

    pocket

    The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
    The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
    The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
    Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.

    high efficiency

    High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
    Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
    The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
    High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
    worm reducer

    low clearance

    A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
    Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
    The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
    There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.

    quieter

    The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
    Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
    Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
    worm reducer

    easy to replace

    An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
    Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
    Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
    When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.

    China Motor for Electric Cars Worm Speed Reducer Transmission Gearboxes with High Quality     worm gear box eleconChina Motor for Electric Cars Worm Speed Reducer Transmission Gearboxes with High Quality     worm gear box elecon
    editor by czh 2022-12-16