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China best China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments manufacturer

Product Description

Product Description

About the CNC Machining Speed Reducer with High Precision

The reducer is an independent closed transmission device between the prime mover and the working machine, used to reduce the speed and increase the torque to meet the needs of the work, in some occasions is also used to increase, known as the speed.

Selection of reducer should be based on the selection of working machine conditions, technical parameters, engine performance, economic and other factors, compare different types and varieties of reducer profile size, transmission efficiency, bearing capacity, quality, price, etc., choose the most suitable reducer.

Reducer is a relatively precise machine, the purpose of using it is to reduce the speed and increase the torque.

Product Parameters

Specification of CNC Machining Speed Reducer with High Precision

 

Maximum torque:  20,000NM
Maximum output speed:  <1200rpm
Maximum input speed:  <2500rpm
Ratio: 3:1 up to 4:1
Output type:  square shaft
hex shaft
flange

 

Our Advantages

Advantages of HangZhou CHINAMFG Industrial

    1. 20 years of experience in manufacturing and exporting
    2. OEM and custom-made service
    3. All kinds of castings can be manufactured according to the drawings, samples or specific industry standard
    4. Strong engineering team makes high quatliy
    5. The coordinated service(casting, machining and surface treatment) make lower price if possible
    6. Advanced-level equipments
    7. Full material testing process and quatliy control system

    8. Quality assurance and delivery on time

    Applications:

    Automotive Industrial
    Heavy Truck Industrial
    CNC Machining Industrial

     

    Factory Showing

    About CHINAMFG Industrial Company

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    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Cycloidal
    Samples:
    US$ 700/Piece
    1 Piece(Min.Order)

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    Order Sample

    Customization:
    Available

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    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    worm gearbox

    Can a Worm Gearbox be Used for High-Speed Applications?

    Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here’s why:

    • Efficiency: Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
    • Heat Generation: The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox’s performance and longevity.
    • Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
    • Backlash: Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.

    While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.

    worm gearbox

    Diagnosing and Fixing Oil Leakage in a Worm Gearbox

    Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:

    1. Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
    2. Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
    3. Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
    4. Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
    5. Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
    6. Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
    7. Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
    8. Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
    9. Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
    10. Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.

    If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.

    worm gearbox

    Can a Worm Gearbox Provide High Torque Output?

    Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.

    The torque output of a worm gearbox is influenced by several factors:

    • Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
    • Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
    • Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
    • Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
    • Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.

    Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.

    China best China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments   manufacturer China best China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments   manufacturer
    editor by CX 2024-03-13

    China Reliable Reducers WPWDKO Worm Speed Reducers Gearboxes Gear Motors Planetary Hypoid Helical Gear For Machine double stage worm gearbox

    Guarantee: 1 calendar year
    Relevant Industries: Accommodations, Garment Stores, Building Content Stores, Manufacturing Plant, Machinery Restore Shops, Meals & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Store, Printing Stores, Design works , Vitality & Mining, Meals & Beverage Shops, Marketing Firm, Other
    Excess weight (KG): 30 KG
    Custom-made assistance: OEM, ODM, OBM
    Gearing Arrangement: Worm
    Output Torque: 1.8-2430N.M
    Enter Speed: 750-1500rpm
    Output Pace: 14-280rpm
    clolor: Blue/gray/yellow
    Packaging Specifics: Cartons and robust picket situation for sea transporation
    Port: HangZhou,ZheJiang

    WP worm reducer:WP worm gear and worm reducer is created on the basis of wd reducer, the worm is manufactured of 45 # large top quality steel soon after heattreatment processing and production, worm equipment with tin bronze forged, use-resisting efficiency is great, especially on thebearing ability is more obvious, Tricycle Axle Sprocket Compatible 420 No-tooth Freewheel 29 Tooth Chain Wheel is mostly utilised in plastics, metallurgy, beverage, mining, lifting transportation, chemical reductiondrive construction and other mechanical tools.WP worm reducer features:1, sleek transmission, vibration, so that the effect and sounds are tiny, deceleration ratio, vast flexibility, can be utilized withall kinds of mechanical gear.2, can accomplish a huge transmission ratio by solitary phase transmission, compact structure, most varieties of reducer has betterself-locking, braking demands of mechanical products can help save the brake system.3. The meshing friction decline of worm screw tooth and worm equipment tooth floor is big, so the transmission performance is lowerthan that of the equipment, which is inclined to heating and substantial temperature.4. Increased needs for lubrication and cooling.5, good compatibility, worm gear and worm are manufactured in accordance with nationwide expectations, bearings, oil seals and otherstandard components.6. Types of box body: simple variety (box body is vertical or horizontal structure with sole baseboard) and common sort (box bodyis rectangular, with fastened screw holes on a lot of sides, without having sole baseboard or with sole baseboard put in independently)7, Substantial Top quality NMRV RV Worm Gear Velocity Reducer Electric Motors Hypoid Cycloidal Planetary Gearbox For Chemical Area the input shaft link mode has the simple kind (single enter shaft and double enter shaft), with 2 varieties of motor flange.8. The placement course of the output and enter axes is reduced and upper Output shaft up and down Input axis up and down.9. Two or 3 reducer sets can be employed to sort multi-phase reducer to obtain the greatest transmission ratio. Packing & Shipping and delivery Packaging: In order to guarantee the integrity of solution visual appeal, we will pick cartons, wood pallets and wood pallets in accordance to buyer wants. ●Delivery time: Every single reducer is made and tested in accordance with stringent and set procedures to ensure that the top quality is correct ahead of leaving the manufacturing unit and supply on time. ●Transportation manner: We will choose the most appropriate method of transportation for our customers according to the weight and measurement of the goods. We can also choose the manner of transportation in accordance to the demands of our customers. ●Receiving and following-product sales support: After obtaining the products, remember to examine whether or not they are in very good condition. We will provide customers with ideal right after-revenue support. Organization Profile HangZhou Suyishi Transmission Co., Ltd. is a specialist manufacturer and distributor of speed reducer,gearbox, electric motor, gearmotor, screw jack, couplings and other transmission merchandise. We will provide consumers at home and abroad with cost-efficient prices and stable good quality. Welcome domestic and foreign consumers to inquire and cooperate.With rapidly supply, exceptional after-income services, superior generating facility, our speed reducer promote properly the two at property and abroad. We have exported our reducers to Southeast Asia, Japanese Europe and Middle East and so on. Our intention is to develop and innovate on basis of large good quality, and develop a great popularity for reducers. FAQ 1. who are we?We are based in ZHangZhoug, China, commence from 2571,sell to Japanese Asia(55.00%),North America(5.00%),Japanese Europe(5.00%), 070 105cc Chain sprocket go over NOKER professional chainsaw spare components wholesale petrol chainsaw South Asia(5.00%). There are whole about eleven-fifty folks in our business office.2. how can we promise top quality?Always a pre-production sample just before mass productionAlways ultimate Inspection before shipment3.what can you get from us?velocity reducer,Gearbox,Electrical motor,Gearmotor,Couplings4. why should you get from us not from other suppliers?We have some outstanding salesman ( with far more than ten several years epxort expertise)5. what solutions can we provide?Approved Delivery Terms: FOB,CFR,CIF,EXW,Categorical Delivery;Accepted Payment Currency:USD,EUR,CNYAccepted Payment Sort: L/C,D/P D/A,MoneyGram,PayPal,Western Union,CashLanguage Spoken:English,Chinese,Spanish,Arabic, High-top quality pilot bore sprocket common sprocket multi-function standard sprocket Russian Semi-Computerized PET Bottle Blowing Machine Bottle Making Device Bottle Moulding MachinePET Bottle Generating Machine is ideal for generating PET plastic containers and bottles in all designs. Title goes below.Semi-Automatic PET Bottle Blowing Machine Bottle Producing Device Bottle Moulding MachinePET Bottle Producing Device is ideal for generating PET plastic containers and bottles in all styles.

    Advantages and disadvantages of worm gear reducer gearbox

    If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
    worm reducer

    Hollow shaft worm gear reducer gearbox

    Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
    Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
    In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
    Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

    Multi-head worm gear reducer gearbox

    The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
    Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
    Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
    Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
    worm reducer

    Hypoid Gear Set

    Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
    Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
    The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
    Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

    Hypoid gear motor

    A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
    Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
    Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
    Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

    R series worm gear reducer gearbox

    R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
    High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
    worm reducer

    AGKNX Electric Worm Gear reducer gearbox

    AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
    Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
    AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
    China Reliable Reducers WPWDKO Worm Speed Reducers Gearboxes Gear Motors Planetary Hypoid Helical Gear For Machine     double stage worm gearboxChina Reliable Reducers WPWDKO Worm Speed Reducers Gearboxes Gear Motors Planetary Hypoid Helical Gear For Machine     double stage worm gearbox
    editor by czh 2023-02-16